Quality Engineer

BOGE Rubber & Plastics USA, LLC; Hebron Estates (KY); On-site; USD 70,000 - 90,000; Full time

Job summary

A prominent automotive technology firm in Hebron Estates is seeking a skilled Quality Engineer. This role involves the development and maintenance of quality assurance processes, including the management of documentation like the Production Part Approval Process (PPAP). The ideal candidate will have 3+ years of experience, strong computer skills, and a comprehensive understanding of quality management systems like IATF 16949. Responsibilities include leading corrective actions, liaising with partners on quality issues, and ensuring compliance with automotive standards.

Qualifications

• 3 years minimum of Quality Engineer experience.
• Proven experience with IATF 16949 quality management systems.
• Strong knowledge of quality tools used in the industry.

Responsibilities

• Own the process for generating and securing approval for customer quality submittals.
• Lead resolution of complex process non-conformances.
• Implement Root Cause Analysis (RCA) and drive Corrective and Preventive Actions (CAPA).
• Ensure compliance with automotive quality standards.
• Provide Quality readiness support during product launches.

Skills

Data analysis

Problem-solving methodologies (e.g., 8D)

Strong computer skills

Tools

Microsoft Office Suite

Minitab

ERP systems

Job description

The BOGE Rubber & Plastics Group is a global leader in the field of rubber-metal and plastics technology. We develop and manufacture products for vibration damping, chassis, and powertrain mounts, as well as lightweight plastic modules for the automotive industry. With our pioneering spirit and expertise in technology and materials, we have been a reliable partner to our customers since 1931. Our technologies are also used outside the automotive industry, for example, in agricultural engineering, the rail industry, and shipping. At our 11 locations worldwide in Brazil, China, Germany, France, Mexico, Slovakia, and the USA, around 3,600 dedicated employees.

Ideal Candidate

This candidate will be responsible for the development, implementation, maintenance, and improvement of quality assurance processes. Throughout the implementation and maintenance process, this candidate should use data analysis to better understand quality reporting measures and improve processes.

Responsibilities

• Own the process for generating, distributing, and securing approval for all applicable customer quality submittals, including PPAP (Production Part Approval Process) and other required documentation.
• Lead the coordination and resolution of complex process non-conformances related to specialized materials and processes such as rubber compounding, adhesive coating, and injection/compression molding
• Implement robust Root Cause Analysis (RCA), drive Corrective and Preventive Actions (CAPA), and ensure timely communication of results across departments.
• Act as the primary technical quality liaison with key partners, such as BOGE, regarding complex processing issues to ensure alignment on quality standards, process controls, and deviation management.
• Coordinate the development, rigorous implementation, and comprehensive training for all Quality Assurance procedures and work instructions. This includes inspection, measurement, and testing methodologies for specified product lines, ensuring consistency and adherence to automotive standards.
• Provide dedicated Quality readiness support throughout the Advanced Product Quality Planning (APQP) cycle, ensuring the flawless launch of new projects and new product introductions (NPIs) from concept to mass production.
• Maintain a deep understanding of ISO 9001 and/or IATF 16949 quality management system requirements. Be capable of leading the implementation and continuous improvement of procedures to ensure ongoing certification and compliance through internal and external audits.
• Perform problem identification, resolution, loss reporting, and continuous improvement
• Design and implement methods for process control, process improvement, testing, and inspection
• Develop, execute, and analyze quality reporting measures
• Participate in internal and external quality audits

Qualifications

• 3 years minimum, Quality Engineer experience
• Must have strong computer skills, including experience with relevant software for data analysis, quality management, and reporting (e.g., Microsoft Office Suite, Minitab, ERP systems)
• Proven experience and strong working knowledge of IATF 16949 quality management systems.
• Proven experience with the Production Part Approval Process (PPAP), including compiling, submitting, and obtaining customer approval for all required documentation
• Proficient in using structured problem-solving methodologies (e.g., 8D, 5 Whys, Fishbone/Ishikawa diagrams) to identify root causes and implement effective corrective and preventive actions (CAPA).
• Experience in planning, conducting, and reporting internal product and process audits to ensure compliance with standards, specifications, and quality plans.
• Lead technical communication to facilitate immediate containment and systematic resolution of processing issues. This role involves translating internal technical findings into actionable feedback for the supplier and validating their proposed 8D reports or similar problem-solving documentation.
• Comprehensive understanding and hands-on experience with the Advanced Product Quality Planning (APQP) process, Failure Mode and Effects Analysis (FMEA), and development of Process Control Plans (PCP)
• IATF 16949 Certified Lead Auditor is a plus
• Strong knowledge of quality tools used in the industry
• Analytical and quantitative approach to problem solving