Quality Engineer

Woodbridge; Chattanooga (TN); On-site; USD 70,000 - 95,000; Full time

Benefits offered by this job

Competitive compensation plan

Defined contribution plan with company

Flexible working hours

Employee assistance program with健康/wel

Job summary

Woodbridge Chattanooga Formed Plastics L.P. is seeking a Quality Engineer to lead industrial quality programs and drive improvements in a manufacturing environment.

You will coordinate new product introductions, manage PPAP submissions, and work with suppliers and customers to ensure quality standards are met while implementing AIAG methods.

Qualifications

• Degree or diploma in a quality-related discipline with emphasis on quality systems or equivalent work experience in automotive manufacturing.
• 3+ years of Quality Engineering manufacturing experience, REQUIRED.
• 3+ years of COPQ Reduction Project leadership, REQUIRED.
• Advanced Statistical Analysis (SPC), TS core tools (PFMEA, Control Plan, Flow chart, Capability analysis, Gage R&R).
• Certified Quality Engineer designation is an asset.

Responsibilities

• Coordinate new product/program introduction up to production readiness using APQP.
• Lead efforts to minimize/eliminate product non-conforming conditions.
• Collaborate with Sales, Purchasing, Engineering, Production, Inspection, and suppliers to meet customer specs.
• Lead/root cause analysis for quality issues and alternatives.
• Coordinate prototype sample production, evaluation, and submission (PPAP).
• Lead and implement TS16949 program and related activities, including documentation.
• Improve product quality with Manufacturing personnel.
• Serve as liaison between Suppliers and Customers on quality matters.
• Compile production data and perform statistical analysis for improvements.
• Maintain submission packages aligned with customer requirements.
• Oversee engineering change implementations and file maintenance.
• Communicate with customer/sales; manage program timing from start to sign-off.
• Record minutes for reviews/meetings and internal/external communications.
• Ensure customer satisfaction through all stages up to process sign-off.
• Lead and implement AIAG best methods.
• Establish Gauge & Fixture Calibration Schedule.
• Develop Shop Floor Instructions and related duties.

Skills

IATF 16949

PPAP

APQP

FMEA

Gage R&R

SPC

8D Problem Solving

GDT

Customer & Supplier Liaison

Root Cause Analysis

Education

Degree in quality engineering or related

3+ years Quality Engineering in automotive

Certified Quality Engineer (asset)

Tools

MPACT software

Excel

Job description

Legal Entity: Woodbridge Chattanooga Formed Plastics L.P.

Requisition ID: 3873

About Woodbridge

We are innovators using advanced technology to manufacture next generation products. We are pioneers in foam technology science and provide our products to customers in multiple industries. We are a global team of over 7,000 teammates strong who are laser focused on quality, collaboration, and a commitment to sustainability. We are proud to give back to the communities in which we live and work through our Woodbridge Cares programs that serves communities around the world through volunteerism and philanthropy. We are a people centric organization that has been awarded numerous recognitions for our commitment to manufacturing excellence and innovation. Join us and be part of a team that is shaping the future of foam technology.

Woodbridge Culture

Woodbridge takes immense pride in its robust corporate (think people first, innovation, lets get to it, manufacturing focused) culture, which serves our customers, Teammates, and the world. We're thrilled to share that in 2024, Woodbridge has been awarded Deloitte’s Best Managed designation for eight consecutive years. This accolade is not just an award; it’s a testament to our unwavering commitment to excellence and innovation, inspiring you to be a part of our journey!

What's in it for you?

• Competitive Compensation & Benefits Plan
• Defined Contribution Plan with additional company match – Automatic company contribution to a top quartile retirement savings plan with more incentives to match
• Flexible Working Hours
• Employee Assistance Program with free access to health and wellness coaches
• Continuous Learning Culture – We believe in Upskilling & Internal Promotions!

Responsibilities

• Coordinate timely and effective new product/program introduction up to a production ready stage, through the use of Advance Quality Planning.
• Lead efforts to minimize/eliminate product non-conforming conditions (parts specific).
• Effectively work with all associated departments (i.e.: Sales, Purchasing, Engineering, Production, Inspection, etc.), as well as suppliers, in order to meet individual customer specifications and requirements.
• Lead/participate in root cause analysis efforts – both quality related and alternatives.
• Coordinate the production, evaluation, and submission of prototype samples.
• Lead and implement TS16949 program and all related activities, including documentation.
• Work closely with Manufacturing Personnel, towards improving product quality.
• Serve as the main liaison between Suppliers & Customers, regarding product quality.
• Compile production data, and conduct statistical analysis as the means for improvement.
• Prepare, and maintain sample submission packages (PPAP’s), in line with individual customer requirements.
• Coordinate the timely implementation of engineering changes, and maintain files.
• Responsible for all communication with the customer/sales.
• Have ultimate responsibility for the timing through all phases of new programs until process sign-off. Program timing will be tracked utilizing industry standard timing/project methodology.
• Responsible for calling, conducting and creating minutes for all reviews and related program meetings and internal/external communications
• Have ultimate responsibility for customer satisfaction during all stages up to process sign off.
• Lead and implement all AIAG best methods.
• Establish and monitor Gauge & Fixture Calibration Schedule.
• Develop and implement detailed Shop Floor related Instructions
• All other related duties as assigned by the Quality Manager.

SKILLS & KNOWLEDGE REQUIRED:

• Understanding of Industrial Quality Standards and IATF 16949 and VDA System Requirements.
• Exposure to new product/program introduction methodology, and related systems including PPAP.
• Strong business competencies in the following areas: APQP, FMEA, advanced Statistics (SPC), Continuous Improvement, Problem Solving (8D), GDT and Decision-Making.
• Experience dealing with Customers & Suppliers within the quality realm.
• Competent in dealing with customer-specific requirements including: Ford, Toyota, VW.
• Strong interpersonal/behavioural competencies within the dynamics of Mentoring, Team Building, Interaction, and Communication (written and oral).
• Lead auditor training an asset.
• Ability to travel (as required).
• Proficiency in the use of common computer software packages (including Excel) and MPACT software.

Qualifications

EDUCATIONAL QUALIFICATIONS:

• Degree/Diploma in a related discipline with emphasis on quality systems or equivalent work experience within an automotive manufacturing environment
• 3 + years of Quality Engineering manufacturing experience, REQUIRED.
• 3 + years of COPQ Reduction Project leadership, REQUIRED.
• Advanced Statistical Analysis (SPC), TS core tools (PFMEA, Control Plan, Flow chart, Capability analysis, Gage R&R)
• Certified Quality Engineer designation is an asset

Physical Demands

• While performing the duties of this job, the Teammate is frequently required to sit. The Teammate is occasionally required to stand; walk; use hands to finger, handle or feel; and reach with hands and arms. The Teammate must frequently lift and/or move up to 10 pounds and occasionally lift and/or move up to 25 pounds. Specific vision abilities required by this job include close vision.

Performance Expectations And Measurables

• Customer satisfaction, meet PPAP Timeliness
• Attendance and punctuality, decreased PPM and PRR’s
• Error free launches of new programs
• Yearly PMD

Woodbridge is committed to fostering a diverse workplace. We are an Equal Opportunity Employer and consider applicants without regard to race, colour, ancestry, creed, place of origin, sex, sexual orientation, age, marital status, family status, disability, or any other protected status. If you have any accommodation requirements, please let us know, and we will do our best to meet your needs in accordance with applicable local legislation.