Quality Control Manager

Molin Concrete Products Co; Lino Lakes (MN); On-site; USD 110,000 - 135,000; Full time

Benefits offered by this job

Health insurance

Dental insurance

Vision insurance

401k

ESOP contributions

Paid holidays

PTO

Job summary

Molin Concrete Products Co is seeking a QC/QA leader to direct testing, documentation and continuous improvement across our Lino Lakes or Ramsey facilities. You will drive mix design development, ensure code compliance (PCI/ASTM/ACI), and mentor QC staff while coordinating with Engineering, Production and Field Operations.

The role requires a strong background in concrete QA, calibration, and safety programs, plus the ability to lead audits and implement lean practices that reduce batch costs

Qualifications

• Seven+ years in concrete industry, with leadership in QA/QC.
• Ability to read architectural/engineering docs and specs.
• Expertise in mix designs, testing, tolerances and recordkeeping.

Responsibilities

• Direct QC inspections, testing and material controls to meet specs.
• Lead PCI audits and document responses for compliance.
• Develop mix designs that meet project requirements and costs.
• Train and supervise QC staff; manage budget and labor.
• Collaborate across Engineering, Production and Field Operations.
• Maintain documentation, calibrations, and certifications.

Skills

Leadership

Detail oriented

Quality control

MS Office

Communication

Lean manufacturing

Problem solving

Concrete mix design

Documentation

Education

Engineering degree

Concrete Industry Management

Tools

ACI I

PCI quality control levels

Job description

This position may be housed in either our Lino Lakes, MN or Ramsey, MN facility.

Essential Roles and Responsibilities:

• Directs quality control inspections and testing activities to ensure continuous control over materials, facilities, and products.
• Responsible for all aspects of product quality including project specifications, recommendations to improve manufacturing procedures and handling, delivery and installation of finished products.
• Acts as liaison between Engineering, Production, Field Operations, and other Molin departments as needed.
• Communicates with engineers concerning questions or issues with drawings or details.
• Oversee required documentation and filing for all testing, equipment calibrations, pre- and post- pours, certifications for raw materials, and any other recordkeeping of quality control measures.
• Ensure accurate batching, mixing and placing procedures so every concrete batch delivered is consistent with all aspects of the specified concrete mix design.
• Maintain compliance with Precast/Pre-stressed Concrete Institute (PCI) Quality Control Manuals, Plant Quality Systems Manual (PQSM), ASTM, and applicable ACI codes.
• Accountable for all aspects of Molin’s PCI certification status. Participate from start to finish in all PCI scheduled and unscheduled audits. Prepare written responses to all audits.
• Create concrete mix designs that will meet engineering, plant and project specifications, be environmentally responsible and will maximize efficiencies to reduce concrete batch costs.
• Participate on Molins’ Quality Systems Committee; keep QC and all other Molin departments updated on changes to quality standards and provide training.
• Project submittals, specifications materials and reports
• Responsible for document control and revisions to manual when needed/required.
• Recommend corrective actions on mix design to engineering, as needed.
• Recommend revisions to drawings, as needed.
• Conduct weekly yard inspections to ensure product and material quality.
• Responsible for selection, training and retention of QC team: accountable to QC Leads and Technicians for their career growth and development.
• Accountable for new hire orientations and all job training, including retraining, of QC staff.
• Responsible to train production staff on QC related assignments when requested by plant manager(s).
• Keeps team informed of company goals/objectives and policies/procedures and holds them accountable.
• Secures accurate job descriptions for QC employees; set standards and goals for direct reports and provides individual performance feedback.
• Ensures that QC employees receive initial and annual training on PPE use, AWAIR/ERTK and all other Molin Safety Programs.
• Holds team accountable for timely reporting of Near Miss and Accidents; participates in accident investigations.
• Identifies, develops, implements, and sustains Lean Manufacturing practices within the QC department.
• Maintains thorough knowledge of precast processes and equipment, have workable knowledge of industry technological developments and best practices.
• Works with other internal customers to identify process improvements.
• Communicates needs of QC department to Buyer; provides input when needed by other departments to assure correct specifications are included in orders for raw materials.
• Participates and leads projects for continuous improvement (e.g. kaizen).
• Participates and leads in research and development projects.
• Manages the QC budget to actuals; including supplies and raw material input for QC during the annual budgeting process.

Education and Experience:

• Minimum of seven years of experience in concrete industry, preferably in Precast Production
• Minimum of five years of Quality Assurance/Control experience and in a leadership capacity.
• 4-year degree in Engineering, Concrete Industry Management or other related field highly desired

Knowledge, Skills & Abilities:

• Ability to read, understand, and interpret architectural and engineering documents
• Expert in concrete mix designs, concrete testing, tolerances, welding inspection and recordkeeping requirements.
• Ability to diagnose and remedy concrete strength or consistency problems
• Ability to identify and participate in the solution for repeat casting problems
• Ability to identify and solve color/texture/pouring issues
• Excellent computer skills with knowledge of Microsoft Office Word, Excel and Outlook and ability to learn others.
• Excellent Team player and ability to collaborate with other leaders
• Detail oriented; process management and ability to follow strictly prescribed methods
• Good verbal and written communicator
• Strong Leadership skills to include coaching, change management and conflict resolution
• Ability to develop and motivate others
• Solid understanding of plant practices and quality control procedures
• Working knowledge of PCI, ASTM, ACI, AWS, IAS and IBC industry standards
• Strong problem solving and analytical skills

Licenses/Certificates:

• Current and valid driver’s license.
• ACI I
• PCI Quality Control Levels I, II, III and CFA required
• Pay for this position will range from $110,000 to $135,000 annually depending on the experience and qualifications of the applicant.*
• Molin offers paid holidays, PTO, health, dental, and vision insurance, 401k, ESOP contributions and so much more!

*Please note that the pay range is a good faith estimate of the position at the time of posting. Actual compensation will be dependent on factors, including but not limited to, the individual's qualifications, experience, knowledge, skills and abilities, as well as the actual work location.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.