Quality and Process Control Manager

Saint-Gobain

Hagerstown (MD)

On-site

USD 111,000 - 177,000

Full time

14 days+

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Benefits offered by this job

Excellent healthcare options

Parental leave

Paid time-off

Competitive 401(k)

Tuition reimbursement

Employee recognition programs

Job summary

A leading building materials company is seeking a Quality and Process Control Manager to oversee the quality systems related to vinyl siding production in Hagerstown, MD. The role involves managing process variations, leading quality initiatives, and ensuring compliance with quality standards. Ideal candidates will have a Bachelor's degree in Engineering and over 10 years of relevant experience. This position offers competitive compensation and comprehensive benefits.

Qualifications

10+ years of Quality or Process Engineering in a Manufacturing Environment.

Responsibilities

Own COPQ metrics and lead root cause analysis and CAPA.
Implement Quality Data Management System in MES and develop continuous monitoring dashboards.
Manage the Process Engineering function and ensure Operational Excellence through effective process controls.
Lead the design and implementation of the quality management system.
Collaborate with R&D, Manufacturing, and Product Management to integrate quality standards.

Skills

Quality control

Process engineering

Data management

Root cause analysis

Change management

Education

Bachelor's Degree in Engineering or Similar Technical Discipline

Job description

Overview

Quality and Process Control Manager role at Saint-Gobain leads the quality systems and process control strategy related to the vinyl siding production process for the Williamsport, MD plant. The incumbent will control cost of poor quality by leading efforts to analyze and reduce process variation and developing preventive controls. Additionally, the incumbent will collaborate with Manufacturing, R&D, Central Engineering, Product Management and other critical functional areas to deliver on key organizational objectives with a specific focus on process control and quality systems.

Responsibilities

Own COPQ metrics and lead root cause analysis and CAPA.
Implement Quality Data Management System in MES and develop continuous monitoring dashboards.
Lead inline and process automation initiatives.
Manage the Process Engineering function and ensure Operational Excellence through effective process controls and design.
Oversee process and product validation to meet requirements.
Design and implement sustained processes and improvements for products, including documentation, visual management, and training.
Stay updated on new developments in materials, process technology, and product applications.
Troubleshoot processing problems and implement control procedures for operators.
Plan and execute experiments to optimize production processes and manage data collection, analysis, and presentation for leadership and R&D.
Identify and deliver cost reduction initiatives and ensure Process Standardization to minimize variation.
Manage the Quality Assurance function and staff, including a Quality Control Supervisor, a Quality Technician, and eight Inspectors.
Lead the design and implementation of the quality management system to ensure compliance with regulatory and organizational standards.
Proactively plan, control, and assure product and process quality to eliminate potential sources of failure, including planning processes, material control, acceptance sampling, and measurement systems.
Collaborate with R&D, Manufacturing, and Product Management to integrate quality standards into new products and processes, ensuring production performance and output meet required standards.
Lead the Change Management process to identify, prioritize, and mitigate risks related to planned changes.
Define and oversee raw material, product, and process audits to ensure finished goods conform to specified requirements.
Manage the development, maintenance, and adherence to local standard work documentation, such as quality manuals, procedures, and work instructions.
Oversee and initiate the development of measurement tools for product and process evaluation.
Administer the verification and calibration process for all process monitoring and product inspection equipment.
Responsible for leading best practice replication and troubleshooting issues common to vinyl siding production across multiple sites as determined.
Represent SPG Q&PC interests during governance meetings related to new systems, processes and products as assigned.

Qualifications

Bachelor's Degree in Engineering or Similar Technical Discipline - Required
10+ Years of Quality or Process Engineering in a Manufacturing Environment - Required

Compensation

The national pay range for this position is $111,000 to $177,000 per year, however, the base pay offered may vary depending on geographic region, internal equity, job-related knowledge, skills, and experience among other factors.

In addition to base salary, this position is eligible for an annual bonus. The targeted bonus amount is 15% of base salary based on company and individual performance measures. The total target cash range (base pay and annual bonus) for this position, is $127,650.00 to $203,550.00

What are our perks?

We provide unique options to fit your unique lives! Our Total Rewards Program is customizable to accommodate your needs. Our menu of flexible options includes, but is not limited to:

Excellent healthcare options: Medical, vision, prescription & dental
Family Focus & Balance: Parental leave, paid time-off and Employee Assistance Program
Financial Security: Competitive 401(k), Company-funded Retirement Accumulation Plan and Employee Stock Purchase Program (PEG)
Tuition Reimbursement: Continuing education for every season of your career
Pet Insurance options: Insurance plan & prescription discount program for your furry friends
Employee Recognition Programs
LiveWell: Rewarding you for living a healthy lifestyle

Why work for us?

Through the responsible development of innovative and sustainable building products, CertainTeed, headquartered in Malvern, Pennsylvania, has helped shape the building products industry for more than 110 years. Founded in 1904 as General Roofing Manufacturing Company, the firm\'s slogan "Quality Made Certain, Satisfaction Guaranteed," inspired the name CertainTeed. Today, CertainTeed is a leading North American brand of exterior and interior building products, including roofing, siding, fence, decking, railing, trim, insulation, drywall and ceilings.

A subsidiary of Saint-Gobain, one of the world’s largest and oldest building products companies, CertainTeed has more than 6,300 employees and more than 60 manufacturing facilities throughout the United States and Canada. www.certainteed.com

Legal Statement

Saint-Gobain provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Saint-Gobain is an equal opportunity employer of individuals with disabilities and supports the hiring of veterans.

Job Details