Production Test Technician

Sun Test Systems Inc.; Huntsville (AL); On-site; USD 45,000 - 65,000; Full time

Job summary

Sun Test Systems Inc. is seeking a Production Test Technician in Huntsville, AL to perform post-production testing on Aviation Ground Power Unit systems. You will execute test procedures, operate equipment, document results, and support quality and engineering teams to ensure only validated units ship to customers.

The role emphasizes reliability, safety, and compliance with 5S and quality procedures while supporting program requirements for defense customers.

Qualifications

• High school diploma or equivalent required.
• Technical training, associate degree, or equivalent experience in electronics, electrical or mechanical fields preferred.
• 2+ years of production testing, functional testing, inspection, or related manufacturing experience preferred.
• Ability to read and interpret technical drawings and test procedures.
• Ability to use basic electrical, mechanical, and electronic test equipment.
• Must be a U.S. citizen and able to meet program requirements.

Responsibilities

• Perform post-production functional testing of AGPU systems and related equipment.
• Conduct final acceptance testing and performance verification prior to release.
• Verify equipment operation, workmanship, and conformance to requirements.
• Document test results and deviations in approved forms.
• Support root cause investigations and corrective actions.

Skills

Technical proficiency

Quality mindset

Problem solving

Documentation

Communication

Teamwork

Safety

Reliability

Education

High school diploma or equivalent

Technical training / associate degree

Tools

Electrical test equipment

Measuring instruments

Job description

Production Test Technician

Location: Huntsville, AL
Job Type: Full-Time
Department: Quality
Reports: Director of Quality

About Us

At Sun Test Systems, we set out to build high quality ground support equipment that meets today and the future soldier’s requirements utilizing leading technology to secure performance without compromising quality. Our future vision is to be recognized in the USA as providing advanced ground support equipment to all branches of the military through an organization with the highest level of integrity and never sacrifice quality of our products. We want to be widely recognized for standing behind our products and our commitments to the satisfaction of the customer.

Position Summary

The Production Test Technician is responsible for performing post-production testing, functional verification, and final acceptance testing of Aviation Ground Power Unit (AGPU) systems and related equipment. This position ensures completed products meet established engineering, production, quality, and customer requirements before release or shipment. The technician will execute approved test procedures, operate test equipment, document results, identify nonconformances, and work closely with Quality, Engineering, Production, and Program Management to resolve issues. The position plays a critical role in ensuring reliable, mission-ready products supporting U.S. Army and other defense customers.

Responsibilities

Production and Acceptance Testing

• Perform post-production functional testing of AGPU systems and related equipment in accordance with approved test procedures, work instructions, drawings, and specifications.
• Conduct final acceptance testing, operational checks, and performance verification prior to product release.
• Verify equipment operation, functionality, workmanship, and conformance to applicable requirements.
• Perform testing associated with production units, repaired or reworked equipment, and authorized engineering changes.
• Support customer, government, and partner-nation acceptance testing as directed.

Test Equipment and Safety

• Set up, operate, and maintain test equipment, fixtures, instrumentation, and associated support equipment.
• Verify test equipment calibration status before use and report calibration or equipment issues.
• Follow established safety procedures, including electrical, mechanical, and equipment-specific safety requirements.
• Maintain a clean, organized, and safe test area consistent with STS 5S and operational excellence expectations.

Quality and Documentation

• Accurately record test results, measurements, discrepancies, and acceptance data in approved forms and systems.
• Ensure test documentation is complete, legible, traceable, and maintained in accordance with STS quality procedures.
• Identify, document, and communicate nonconforming conditions or test failures to Quality and appropriate functional personnel.
• Support root cause investigations, corrective actions, retesting, and verification of corrective actions.
• Maintain product and test records required to demonstrate conformity and customer acceptance.

Cross-Functional Support

• Coordinate with Production, Engineering, Quality, and Program Management to resolve test-related issues and minimize production delays.
• Provide timely feedback regarding recurring defects, test failures, documentation gaps, and opportunities for process improvement.
• Support the development and improvement of test procedures, work instructions, checklists, and troubleshooting guides.
• Assist with product troubleshooting and technical investigations within the scope of assigned responsibilities.
• Support continuous improvement initiatives that improve first-pass yield, reduce rework, and enhance product reliability.

Additional Duties

• Support incoming, in-process, or final inspection activities when qualified and assigned.
• Assist with training other technicians on approved test procedures and equipment.
• Other duties as assigned.

Skills & Competencies

• Technical proficiency: Ability to understand and execute detailed test procedures.
• Quality mindset: Commitment to accurate testing, traceability, and prevention of defects.
• Problem solving: Ability to identify symptoms, isolate issues, and communicate findings.
• Documentation: Strong attention to detail in recording measurements and test results.
• Communication: Ability to clearly communicate test status, failures, and technical concerns.
• Teamwork: Ability to work effectively with Quality, Engineering, Production, and Program Management.
• Safety: Consistent adherence to established safety and operating procedures.
• Reliability: Dependable attendance, punctuality, and willingness to support production priorities.

Qualifications

Required Qualifications

• High school diploma or equivalent required.
• Technical training, associate degree, or equivalent experience in electronics, electrical systems, mechanical systems, industrial technology, or a related field preferred.
• 2+ years of experience performing production testing, functional testing, inspection, troubleshooting, or related manufacturing activities preferred.
• Ability to read and interpret technical drawings, wiring diagrams, specifications, and test procedures.
• Ability to use basic electrical, mechanical, and electronic test equipment.
• Ability to accurately document test results and identify discrepancies.
• Basic understanding of quality control principles and product acceptance requirements.
• Strong attention to detail and commitment to product quality.
• Ability to work independently while coordinating effectively with cross-functional teams.
• Must be a U.S. citizen and able to meet applicable federal program requirements, if required by the assigned program.

Preferred Qualifications

• Experience testing ground power equipment, aerospace or defense systems, generators, power electronics, or related mechanical/electrical equipment.
• Experience with similar military ground support equipment.
• Experience performing testing in accordance with formal Acceptance Test Procedures (ATPs).
• Familiarity with ISO 9001 quality systems and controlled test documentation.
• Experience with troubleshooting electrical, mechanical, hydraulic, or power-generation systems.
• Experience working in a regulated manufacturing or government-contracting environment.
• Ability to interpret test data and identify trends or recurring failure modes.

Physical Requirements

• While performing the duties of this job, the employee is regularly required to stand, walk, sit for extended periods of time, and reach with hands and arms
• Specific vision abilities required by this job include ability to adjust focus
• Prolonged periods standing, kneeling, bending, and climbing ladders
• Must be able to lift up to 50 pounds at a time
• Regularly required to stand, walk, sit, and use hands to handle tools and equipment.
• Ability to work in a manufacturing, warehouse, and test environment.
• Ability to work around mechanical equipment, electrical systems, and moderate noise levels.
• Ability to wear required personal protective equipment.
• May be required to work overtime or adjusted schedules to support production and customer acceptance requirements.

Working Conditions

The position is performed in a combination of manufacturing, warehouse, and test environments. The employee may be exposed to mechanical equipment, electrical systems, moderate noise, and other conditions typical of production testing. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

* The above statements reflect general details necessary for the performance of the job and are not to be considered an all-inclusive list. Sun Test Systems, Inc. is a federal contractor and EEOC/Title VII/ADA compliant employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.