Production Technician (End Plant)

Envases US Aluminum Division; Waco (TX); On-site; USD 21,000 - 30,000; Full time

Job summary

Envases US Aluminum Division in Waco, TX is seeking a machine operator to set up and run high-speed shell presses forming aluminum ends for beverage cans. You will monitor process parameters and perform quality checks in a fast-paced environment.

Responsibilities include maintaining logs, assisting with changeovers, basic maintenance, and adhering to safety standards. Must lift up to 50 lbs, stand long shifts, and be available for rotating 12-hour schedules.

Qualifications

• High school diploma or GED required.
• Ability to read and understand technical manuals, blueprints and SOPs.
• Experience reading precision measurement tools for quality checks.

Responsibilities

• Set up, adjust, and operate high-speed shell presses to form aluminum shells.
• Monitor sealing, pressures, alignment, and temperatures during production.
• Perform hourly quality inspections and document results.
• Maintain production logs, report out-of-spec trends to supervision.
• Safely clear jams, assist maintenance, and support changeovers.
• Operate pallet jacks and forklifts if certified, follow safety protocols.

Skills

Spatial reasoning

Attention to detail

Skilled craftsmanship

Excellent communication

Self-starter

Cross-cultural teamwork

Process improvement mindset

Reading manuals

Education

High school diploma or GED

Tools

Calipers

Micrometers

Precision measurement tools

Job description

Brief Description

POSITION SUMMARY: Our Waco, TX facility manufactures aluminum ends/lids for beverage cans commonly used for soft drinks, beers, energy drinks, teas and non-carbonated beverages. Using state of the art end-making technology, this high-speed environment provides rewarding manufacturing opportunities.

Essential Job Functions

MACHINE OPERATION AND PROCESS CONTROL

• Set up, adjust, and operate high-speed shell presses (e.g., Minster or equivalent) to form aluminum shells from raw coil feeds and ensure continuous material flow according to established specifications.


• Oversee the application of sealing compounds to the shells; monitor pump pressures, nozzle alignment, and compound temperatures.


• Manage the final conversion process where tabs are formed and attached to shells; monitor high-speed transfer systems and final product bagging/palletizing.


• Monitor machines performance, including speed, alignment, and lubrication, to ensure optimal efficiency and quality.

QUALITY CONTROL AND INSPECTION

• Perform regular hourly quality inspections including visual checks for defects (scratches, dents, misalignments) and dimensional verifications using precision gauges.


• Utilize specialized testing equipment to check compound weights, score residual depths, and burst strengths to ensure compliance with customer specifications.


• Maintain accurate production logs and quality records; immediately report any out-of-specification trends to the Supervisor or Quality team.

BASIC MAINTENANCE AND TROUBLESHOOTING

• Safely clear machine jams and resets using established LOTO (Lock Out/Tag Out) procedures to minimize downtime.


• Assist the Tool Room and Maintenance teams during product changeovers, including cleaning machinery and prepping components.


• Perform basic preventative maintenance tasks, such as clearing aluminum scrap (shards), replenishing lubricants, and maintaining 5S cleanliness standards.

MATERIAL HANDLING AND SAFETY

• Ensure machines are stocked with required materials (coils, compound, tabs, bags, and pallets).


• Safely operate pallet jacks and, if certified, forklifts to move finished goods and raw materials.


• Adhere to all safety protocols; maintain a \"zero-accident\" mindset and report any near-misses or hazardous conditions immediately.

GENERAL DUTIES

• Accurately record production data, quality metrics, and maintenance activities on shift documentation and digital systems.


• Ability to read and understand technical manuals, blueprints, and standard operating procedures (SOP’s).

Requirements

Required

• High school diploma or GED equivalent.


• Minimum of 1–2 years of experience in a manufacturing, industrial, or warehouse environment.


• Basic mechanical aptitude and comfort working around large, high-speed automated machinery.


• Ability to lift up to 50 lbs and stand for extended periods (up to 12 hours).


• Willingness to work any shift in a 24/7/365 continuous manufacturing environment.

Preferred

• Prior experience in metal forming, packaging, or high-volume consumer goods (FMCG).


• Familiarity with Lean Manufacturing or Six Sigma principles.


• Experience using precision measurement tools (calipers, micrometers).

General Skills/Experience

• Aptitude in spatial reasoning, attention to detail, and skilled craftsmanship.


• Mechanical aptitude and experience (work with machines and general tooling).


• Skilled in hand and power tool usage.


• Ability to operate heavy machinery.


• Ability to follow proper safety procedures.


• Use of precision measuring instruments.


• Working knowledge of all automation standard practices.


• Proactive and takes ownership to resolve problems and issues.


• Ability to work with employees from many different cultures and backgrounds.


• Strong organizational and planning skills and housekeeping standards.


• Ability to plan and execute major tasks.


• Excellent communication skills (verbal and written), including the ability to interact well with vendors, team members, staff, contractors, and others.


• Willing to participate in meetings and work with all teams.


• Demonstrate and initiate safe work practices.


• Self-starter, capable of self-supervision and willing to accept a variety of assignments.


• Ability to identify and implement process improvements or efficiencies leading to cost reductions.


• Strives to enhance the overall knowledge and performance level of self and others.


• A demonstrated experience where quick-thinking and problem solving plays a critical role.

Software/Computer Skills & Experience

• General knowledge of basic hardware and software and uses of a variety of different computer operating systems such as Microsoft Office Word, Excel, Google Workspace and web-site software.

Disclaimer

The above statements are intended to describe the general nature and level of work being performed by people assigned to this job. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required of personnel so classified. Management maintains the right to assign or reassign duties and responsibilities to this job at any time.

Environmental & Physical Factors

The physical demands and work environment described below represent the activities and surroundings of the position(s). Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Works primarily in a warehouse/manufacturing facility. Daily contact with other departmental personnel. Occasionally works in all weather conditions, extreme temperatures, around chemicals and chemical fumes/emissions, dusty & clean environments. Frequently works with electrical and mechanical hazards. When working with surplus and scrap materials, will frequently be required to work outside and/or in an unaired conditioned warehouse. Continuous use of vision, hearing and speech. Frequent sitting, standing, walking and occasional bending. Will lift, carry, pull / push, and reach for supplies and on occasion lifting (up to 50 lbs.) while performing various aspects of the job. Will need to climb stairs, climb ladders, lift and move objects, requires manual dexterity and repetitive use of keyboard/computer devices/power tools/machining equipment; Wear safety equipment, such as earplugs, goggles, and steel-toed shoes.

Hours / Special Conditions

This position is 12 hour rotating shifts 4 days on and 4 days off; Rotating shifts requires working night shifts; Present to fulfill job duties & meet operational demands/support; Schedule may vary depending on plant operational needs thus flexibility is required which may include long days, evenings, weekends, holidays and overtime; Regular and predictable attendance is an essential function of this position

Envases Commerce, LLC is an Equal Opportunity Employer.