Production Operator I Wire Mill

Hexatronic Rochester Cable; Culpeper (VA); On-site; USD 32,000 - 42,000; Full time

Job summary

Hexatronic Rochester Cable is seeking a manufacturing machine operator to set up, run, and monitor production lines. You will verify materials, perform pre-operational checks, and ensure proper tooling and guards are in place.

You will also conduct in‑process quality checks, document results, and communicate any deviations to QA and shift teams while maintaining a clean, safe work area and complying with safety protocols.

Qualifications

• High school diploma or GED is required.
• Must be able to read and follow standard work instructions.
• Strong attention to detail to avoid manufacturing errors.

Responsibilities

• Set up and operate one or more machines per standard work.
• Load materials, monitor tension and alignment during production.
• Perform in-process quality checks and document results.
• Record production data, spool numbers, and test results accurately.
• Maintain clean work area and report safety concerns immediately.
• Communicate status and shifts handoffs clearly to QA and supervisors.

Skills

Attention to detail

Manual dexterity

Safety awareness

Education

High School Diploma or GED

Job description

Job Summary

This role is primarily focused on the set up, operation, and monitoring of processes on one or more machines. Associates will also complete required documentation of process steps per standard work and job specifications.

Essential Job Duties / Functions

• Machine Setup and Operation
  • Prepare and set up equipment according to job specifications
  • Verify correct materials and tooling are loaded
  • Perform pre-operational checks and ensure safety guards are in place
• Material Handling
  • Load/unload spools, reels, and rods safely and efficiently
  • Stage materials as required per job traveler
  • Ensure correct rod types and components are used for specific cable constructions
• In‑Process Quality Checks
  • Cut and submit samples to QA as required by standard work (e.g., after setup, each spool, or per shift)
  • Visually inspect cable for defects (e.g., insulation damage, misalignment, surface contamination)
  • Use micrometers, calipers, or other gauges to measure critical dimensions
• Process Monitoring
  • Watch machines closely during production for jams, misfeeds, or other abnormalities
  • Monitor for correct tension, alignment, and application of armor, tape, or jacketing
  • Adjust settings as necessary within authorized parameters
• Documentation & Traceability
  • Accurately record production data, spool numbers, lot numbers, and test results
  • Complete job travelers and inspection forms
  • Report production output and any deviations or nonconformances
• Communication & Handoffs
  • Communicate clearly with QA, supervisors, and other shifts regarding status, issues, or changes
  • Document and pass down in‑process conditions during shift change
• Maintenance & Housekeeping
  • Perform minor machine maintenance and cleaning (e.g., clearing wire paths, changing tooling)
  • Keep work area clean, organized, and free from trip hazards
  • Report any machine malfunctions or safety concerns immediately
• Safety & Compliance
  • Follow all safety protocols including PPE requirements
  • Lockout/tagout as required
  • Follow all standard work, process instructions, and quality procedures
  • Additional duties as assigned

Qualifications

• High School Diploma or GED required

Work Experience

• Prior experience as a manufacturing machine operator is desirable

Required & Preferred Skills and Competencies

• Requires a high degree of attention to detail, as even small errors can result in significant problems during the manufacturing process.

Work Environment

The work environment and physical demands described here represent those that must be met by an employee to successfully perform the essential functions of this job with or without reasonable accommodation. The work setting is in a typical manufacturing environment that requires the use of personal protective equipment including safety‑toe shoes with metatarsal guards, safety glasses, and hearing protection. Manufacturing areas may be affected by outside temperatures and machining.

Physical Demands

The physical demands represent those required to successfully perform the essential functions of this job with or without reasonable accommodation. Must be able to: sit, kneel, crouch, stoop, stand, walk, climb ramps and/or stairs; read and write, work with a computer and keyboard; hear, understand, and distinguish speech and/or other sounds (e.g., machinery, sirens, and alarms); speak to express or exchange ideas, impart oral information to include instructions; vision abilities include close vision, distance vision, peripheral and depth perception. Must be able to lift up to 35 pounds.