Production Manager – Metal Injection/plastics Injection

Proexec Consulting Inc.; Bellevue (OH); On-site; USD 95,000 - 125,000; Full time

Job summary

PSW Group is seeking a Production Manager to lead the HPDC production department and drive daily operations for magnesium and aluminum casting. The role emphasizes safety, quality, on-time delivery, and cost control, with responsibility for staff management and process improvement.

The candidate will oversee production readiness for new die-casting equipment, implement SOPs, manage PPAP and DFM reviews, and ensure ISO/IATF quality systems alignment while mentoring a skilled team.

Qualifications

• Experience in HPDC and related equipment or plastics mold injection is required.
• Strong communication, organizational, and problem-solving abilities.
• Ability to supervise staff, manage KPIs, and drive procedural compliance.
• Familiarity with safety, quality, and environmental regulations.

Responsibilities

• Direct and coordinate daily HPDC production activities to meet safety, quality, delivery, and cost goals.
• Manage staff schedules, tasks, and shift coverage; monitor KPIs and report to management.
• Develop and enforce SOPs; lead training to raise technical competency.
• Maintain a safe workplace and oversee PM for die-casting equipment; ensure OSHA/EPA compliance.
• Lead production readiness activities for new equipment and facility retrofit.
• participate in PPAP, DFM reviews, and continuous improvement projects.

Skills

HPDC knowledge

Mold injection experience

Interpersonal skills

Organizational skills

Analytical skills

Project management

MS Office

OSHA/EPA regulations

Tools

MS Office

Maintenance software

Job description

We are hiring for our client company, PSW Group, for a Production Manager to lead HPDC production department.

PSW is a leading magnesium and aluminum manufacturer advancing nonferrous metal technologies. They are investing in an state-of-the-art Advanced Casting Technology Development Center which will increase new HPVDC, semi-solid casting, and other new technologies for aluminum and magnesium casting development. This center will drive next-generation casting solutions for automotive, aerospace, consumer electronics and other light-metal industries.

We are seeking an experienced Production Manager with hands‐on experience on HPDC to lead the daily operation.

CORE RESPONSIBILITIES

Production & Team Management

• Direct and coordinate all daily activities of the HPDC production department to meet safety, quality, delivery, and cost objectives.
• Manage production staff, including preparing work schedules, assigning tasks, and ensuring adequate shift coverage.
• Establish, monitor, and report on key performance indicators (KPIs) such as productivity, OEE (Overall Equipment Effectiveness), quality yield, and on‑time delivery. Provide daily and weekly performance reports to senior management.
• Develop, implement, and enforce departmental policies, goals, and standard operating procedures (SOPs).
• Supervise, mentor, and evaluate staff performance. Conduct regular performance reviews and support career development.
• Lead training and coaching initiatives to elevate the technical competency, problem‑solving skills, and operational discipline of the production team.
• Maintain a safe, clean, and organized work environment, ensuring strict compliance with all health, safety, and environmental regulations.
• Establish and oversee a comprehensive preventive maintenance (PM) schedule for all die‑casting machinery and auxiliary equipment.
• Manage OSHA and EPA requirements and reporting.
• Perform other task assigned by the direct supervisor.

Production readiness

• Overseeing the installation, commissioning, and acceptance of new die‑casting hardware (machines, furnaces, robotics).
• Actively participating in the retrofit and adaptation of existing factory facilities to the new center, planning equipment layout and material flow.
• Developing and refining the full suite of production process documentation, including Standard Operating Procedures (SOPs), control plans, and equipment protocols.
• Establishing and maintaining a quality management system compliance with standards such as ISO 9001/IATF 16949, ensuring its effective implementation.
• Leading the recruitment, onboarding, and systematic training of key production personnel to build a skilled and accountable team.
• Utilize internal R&D projects and prototype builds as a practical platform for process optimization, equipment testing, and team training during early New Product Introduction (NPI) phases.
• Systematically manage and execute the Production Part Approval Process (PPAP) for future mass production projects. Ensure all processes are fully validated and capable of delivering compliant products before launch through rigorous documentation and capability studies.
• Actively participate in Design for Manufacturing (DFM) reviews during new product development. Provide expert recommendations on part design, gating, tooling, and process parameters to optimize for die‑casting.

QUALIFICATIONS

• Thorough understanding of HPDC and supporting equipment or Plastics Mold injection experience
• Excellent interpersonal and communication skills.
• Excellent organizational skills and attention to detail.
• Strong analytical and problem‑solving skills.
• Ability to prioritize tasks and to delegate them when appropriate.
• Proficient with Microsoft Office and upkeep maintenance software.
• Understanding of OSHA, EPA, and other governing body regulations for industry.

Preferred

• Demonstrable experience with flow/thermal/solidification modeling tools (MAGMA, FLOW‑3D or equivalent).
• Practical experience with die design, gating, venting, runner systems, and tooling troubleshooting.
• Proficiency in robot programming and integration for casting cells (ABB, FANUC, KUKA, or similar).
• Strong project management skills and experience leading production teams.