Production Assembler 4 (Layup Technician)

Axillon Aerospace; Erlanger (KY); Sur place; USD 45 000 - 65 000; Plein temps

Résumé du poste

Axillon Aerospace in Erlanger, KY, is seeking a skilled composite layup technician to perform hand layup of prepreg materials on molds and tooling, following engineering specs, ply books and work instructions.

You will identify plies, prepare molds, cut and stage materials, manage vacuum bagging and cure prep, maintain traceability, inspect layups, and support autoclave operations while adhering to safety and clean room protocols.

Qualifications

• High school diploma or GED.
• Minimum 1-3 years of composite layup experience in aerospace, defense, marine, automotive, or related manufacturing environments.
• Ability to read and interpret blueprints, engineering drawings, work orders, and ply schedules.
• Familiarity with carbon fiber, fiberglass, and prepreg composite materials.
• Experience using measuring tools, templates, and precision hand tools.
• Ability to follow detailed work instructions and maintain accurate records.
• Strong attention to detail and commitment to quality workmanship.
• Ability to work independently and as part of a team.

Responsabilités

• Perform hand layup of prepreg composite materials onto molds and tooling in accordance with engineering specifications, ply books, and work instructions.
• Identify and orient composite plies according to fiber direction, material type, and laminate schedule requirements.
• Prepare molds and tooling, including cleaning, release application, and inspection prior to layup operations.
• Cut, kit, and stage composite materials for production requirements.
• Remove backing films and accurately position prepreg materials while minimizing wrinkles, bridging, gaps, and foreign object debris (FOD).
• Debulk laminate stacks as required throughout the layup process.
• Perform vacuum bagging operations including installation of peel ply, perforated film, breather materials, vacuum ports, and bagging film.
• Verify vacuum integrity and leak-check assemblies prior to cure.
• Maintain material traceability and accurately complete manufacturing documentation.
• Inspect completed layups for compliance with specifications and quality standards.
• Support autoclave loading and unloading operations when required.
• Follow all company safety procedures, clean room protocols, and handling requirements for refrigerated prepreg materials.
• Participate in continuous improvement activities to improve quality, efficiency, and production flow.

Connaissances

Blueprint reading

Composite layup

Carbon fiber knowledge

Measurement tools

Documentation/records

Team work

Detail oriented

Formation

High school diploma or GED

Outils

Calipers

Micrometers

Templates

Measuring tapes

Description du poste

• Perform hand layup of prepreg composite materials onto molds and tooling in accordance with engineering specifications, ply books, and work instructions.
• Identify and orient composite plies according to fiber direction, material type, and laminate schedule requirements.
• Prepare molds and tooling, including cleaning, release application, and inspection prior to layup operations.
• Cut, kit, and stage composite materials for production requirements.
• Remove backing films and accurately position prepreg materials while minimizing wrinkles, bridging, gaps, and foreign object debris (FOD).
• Debulk laminate stacks as required throughout the layup process.
• Perform vacuum bagging operations including installation of peel ply, perforated film, breather materials, vacuum ports, and bagging film.
• Verify vacuum integrity and leak-check assemblies prior to cure.
• Maintain material traceability and accurately complete manufacturing documentation.
• Inspect completed layups for compliance with specifications and quality standards.
• Support autoclave loading and unloading operations when required.
• Follow all company safety procedures, clean room protocols, and handling requirements for refrigerated prepreg materials.
• Participate in continuous improvement activities to improve quality, efficiency, and production flow.

• Perform hand layup of prepreg composite materials onto molds and tooling in accordance with engineering specifications, ply books, and work instructions.
• Identify and orient composite plies according to fiber direction, material type, and laminate schedule requirements.
• Prepare molds and tooling, including cleaning, release application, and inspection prior to layup operations.
• Cut, kit, and stage composite materials for production requirements.
• Remove backing films and accurately position prepreg materials while minimizing wrinkles, bridging, gaps, and foreign object debris (FOD).
• Debulk laminate stacks as required throughout the layup process.
• Perform vacuum bagging operations including installation of peel ply, perforated film, breather materials, vacuum ports, and bagging film.
• Verify vacuum integrity and leak-check assemblies prior to cure.
• Maintain material traceability and accurately complete manufacturing documentation.
• Inspect completed layups for compliance with specifications and quality standards.
• Support autoclave loading and unloading operations when required.
• Follow all company safety procedures, clean room protocols, and handling requirements for refrigerated prepreg materials.
• Participate in continuous improvement activities to improve quality, efficiency, and production flow.

Required SkillsRequired Qualifications

• High school diploma or GED.
• Minimum 1-3 years of composite layup experience in aerospace, defense, marine, automotive, or related manufacturing environments.
• Ability to read and interpret blueprints, engineering drawings, work orders, and ply schedules.
• Familiarity with carbon fiber, fiberglass, and prepreg composite materials.
• Experience using measuring tools, templates, and precision hand tools.
• Ability to follow detailed work instructions and maintain accurate records.
• Strong attention to detail and commitment to quality workmanship.
• Ability to work independently and as part of a team.

Physical Requirements

• Ability to stand for extended periods during shifts.
• Frequent use of hands and fingers for precise material placement.
• Ability to lift up to 35 pounds.
• Capability to bend, reach, kneel, and work around large molds and tooling.
• Ability to wear required personal protective equipment (PPE) including gloves, safety glasses, respirators, and protective garments when required.

Required ExperiencePreferred Qualifications

• Aerospace composite manufacturing experience.
• Experience with autoclave-cured composite structures.
• Knowledge of vacuum bagging techniques and composite processing requirements.
• Familiarity with AS9100 quality standards.
• Experience working within clean room or controlled manufacturing environments.
• Composite manufacturing certifications or related technical training.