Product Quality Engineer

Malibu Boats, LLC; Loudon (NH); On-site; USD 70,000 - 95,000; Full time

Job summary

Malibu Boats seeks a Quality Engineer to support day-to-day QA and continuous improvement at our Loudon, NH facility. You will analyze quality data, lead root cause problem solving, and develop inspections and control plans in partnership with Production, Engineering, and Supplier Quality.

You’ll drive containment, support new product introductions, APQP/PFMEA, and report KPIs like FPY, DPU, scrap and warranty costs.

Qualifications

• Bachelor's degree in Engineering, Quality, Manufacturing, or related field, or equivalent.
• 2-5 years of experience in a quality or manufacturing engineering role.
• Knowledge of root cause analysis tools and quality documentation.

Responsibilities

• Analyze quality data (scrap, rework, DPU, warranty) to identify top defect drivers and lead root cause problem solving (8D, 5-Why, A3, Fishbone).
• Develop and maintain Criteria for Acceptance documents, control plans, and inspection standards for assigned product lines/stations.
• Lead containment and corrective action activities for in-process and field quality issues, verifying effectiveness.
• In-Process & Incoming Quality: Support and audit in-process inspection and layered process audits across assigned production areas.
• Partner with Supplier Quality on incoming material issues affecting the production line.
• Support material review board (MRB) and disposition of nonconforming material.
• New Product Introduction: Support new product/model launches by developing test and inspection methods, and participating in design and process reviews.
• Support APQP/PFMEA activities for new products and engineering changes as needed.
• Continuous Improvement & Reporting: Support the plant's COPQ reduction and continuous improvement priorities in partnership with the CI Site/Brand Lead.
• Maintain and report quality KPIs (FPY, DPU, scrap, rework hours) to plant and brand leadership.
• Participate in daily Gemba/tiered accountability meetings.

Skills

Root cause analysis

Data analysis

Quality documentation

Cross-functional collaboration

8D problem solving

ISO 9001 knowledge

Education

Bachelor's degree in Engineering, Quality, Manufacturing, or related field

Tools

FMEA

CFAs

Inspection methods

Job description

SummaryThe Quality Engineer supports day-to-day quality assurance and continuous improvement activities at the assigned MBI brand/plant location, ensuring products meet Malibu Boats' quality, performance, and safety standards. This role partners with Production, Engineering, and Supplier Quality to identify, contain, and eliminate defects; supports new product introduction; and drives structured problem solving to reduce scrap, rework, and warranty cost.Key ResponsibilitiesQuality Engineering & Problem SolvingAnalyze quality data (scrap, rework, DPU, warranty) to identify top defect drivers and lead root cause problem solving (8D, 5-Why, A3, Fishbone).Develop and maintain Criteria for Acceptance documents, control plans, and inspection standards for assigned product lines/stations.Lead containment and corrective action activities for in-process and field quality issues, verifying effectiveness.In-Process & Incoming QualitySupport and audit in-process inspection and layered process audits across assigned production areas.Partner with Supplier Quality on incoming material issues affecting the production line.Support material review board (MRB) and disposition of nonconforming material.New Product IntroductionSupport new product/model launches by developing test and inspection methods, and participating in design and process reviews.Support APQP/PFMEA activities for new products and engineering changes as needed.Continuous Improvement & ReportingSupport the plant's COPQ reduction and continuous improvement priorities in partnership with the CI Site/Brand Lead.Maintain and report quality KPIs (FPY, DPU, scrap, rework hours) to plant and brand leadership.Participate in daily Gemba/tiered accountability meetings.#MalibuBoatsQualificationsRequiredBachelor's degree in Engineering, Quality, Manufacturing, or related field, or equivalent combination of education and experience2-5 years of experience in a quality or manufacturing engineering roleworking knowledge of root cause analysis tools, inspection methods, and quality documentation (control plans, CFAs, FMEAs)PreferredExperience in marine, automotive, RV, or other high-mix/custom manufacturingSix Sigma Green Belt or working knowledge of Lean/Six Sigma toolsfamiliarity with ISO 9001 quality systemsKey CompetenciesAccountability, dependability, adaptability, flexibilityAttention to detailAnalytical, data-driven problem solvingCommunication and cross-functional collaborationWillingness to learnEthics, integrity, honestyTeamwork: Balances team and individual responsibilities; Exhibits objectivity and openness to others’ views; Gives and welcomes feedback; contributes to building a positive team spirit; Puts success of team above own interests; Supports everyone’s efforts to succeed.Motivation: Measures self against standard of excellence.Quality: Demonstrates accuracy and thoroughness; Applies feedback to improve performance; Monitors own work to ensure quality.Attendance/Punctuality: Is consistently at work and on time.Dependability: Takes responsibility for own actions.Physical DemandsThe physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.Continuous/C = 67-100%, Frequent/F = 33-66%, Occasional/O = 33%, None/NSits ___ hoursStands ___ hoursWalks ___ hoursDrives ___ hoursEmployee Lifts and/or Carries: type amount of weight in each area.Maximum: 50 (lbs.) Frequently: 20 (lbs.) Occasionally: 35 (lbs.)Employee uses Hands for repetitive activities:Simple Grasping: Right, Left,Pushing/Pulling: Right, Left,Fine Manipulation: Right, Left,Employee uses Feet for repetitive activities:Right: Left:Employee is required to perform these activities:Bending At Waist:Squatting:Climbing Ladders, Stairs:Kneeling On Ground:Reaching Above Shoulder:Work EnvironmentThe work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job (i.e., heat/cold, dust/dampness, height; chemical; noise) PPE requirements are included. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.Hands-on role with significant presence on the manufacturing floor.Exposure to various settings - fiberglass, finishing, and assembly operations.Fast-paced, focused production environment.Typical 10-hour workdays based upon facility.Typical 4- or 5-day work week schedule based upon facility and schedule loading.Overtime is occasional to frequent based on a number of factors.Required to work indoors and outdoors, year-round and in all weather conditions.May be required to work during production shutdowns or other “off schedule” periods to conduct special activities.Safety glasses required while in production areasOther PPE may be required based on specific projects.Success MetricsFPY/DPU improvementscrap & rework reductionwarranty cost per unit reductionon-time closure of corrective actions