Product & Component Failure Analysis Engineer (FAE)

AOI; Sugar Land (TX); On-site; USD 85,000 - 130,000; Full time

Benefits offered by this job

Relocation package in US

Immigration sponsorships

Health plans (medical, dental, vision)

401(k) matching

Generous PTO

Job summary

AOI in Sugar Land, TX is seeking a Product & Component Failure Analysis Engineer to investigate mechanical, physical, chemical and stress factors causing product or component failures and to identify root causes. You will examine data, detect defects, and suggest corrective actions to prevent recurrence.

The role requires familiarity with optical communications and analysis techniques, plus experience in debugging prototypes and documenting results. On-site work in Sugar Land, TX is required.

Qualifications

• Bachelor's degree in engineering or related field preferred.
• 1+ year in failure analyses of semiconductor laser dies, semiconductor monitoring, and photonic integration quality control.
• Exposure to SEM, EDS, XRD, FIB, TEM and related analytical methods.
• Strong understanding of optical communication principles and standards.
• Experience debugging and analyzing prototypes and products.
• Knowledge of GR-468 Generic Reliability Assurance Requirements.
• Excellent presentation, reporting, organization and attention to detail.

Responsibilities

• Investigate failure modes of Active Optical Cables and identify root causes.
• Prepare and review monthly TL 9000 measurement data and upload reports.
• Review customer-reported issues and RMAs; maintain databases.
• Identify manufacturing defects, quality control issues and improper terminations.
• Detect aging and wear of Tx/Rx components.
• Draft comprehensive 8D reports detailing causes and corrective actions.
• Develop procedures related to production and field returns; monitor performance.
• Communicate results and propose corrective actions to teams.
• Collaborate with multiple teams on quality and standards specifications.

Skills

Failure analysis

Root cause analysis

Analytical thinking

Data analysis

Cross-functional teamwork

Documentation

Problem solving

Presentation skills

Education

Bachelor's degree in engineering

Tools

SEM

EDS

XRD

FIB

TEM

Job description

Build a Brighter Future with AOI: Join Our Team of Visionaries

Current job opportunities are posted here as they become available.

We are seeking a Product & Component Failure Analysis Engineer. In this role you will be investigating the mechanical, physical, chemical, and different stress factors that lead to a product or component condition, that no longer meets our criteria by systematically examining data and identifying root causes, defect detection and failure analysis to prevent future failures and improve product or component performance.

Job Duties

• Work on failure analysis of Active Optical Cables (AOCs) and identify failure modes, such as physical damage, connector damage, fiber breakage, power supply problems, electromagnetic interference (EMI), poor assembly, signal integrity issues, reflection, and crosstalk.
• Prepare and review monthly TL 9000 measurement data and upload report
• Review customer-reported issues and RMA (return material authorization) cases, database and record maintenance.
• Identify transceiver manufacturing defects, quality control issues, improper termination or poor-quality connectors, and improper soldering or misalignment of components.
• Detect and analyze aging and worn-out key components (Tx & Rx) from degradation.
• Draft comprehensive 8D reports detailing failure causes and recommendations for rectification. Determining root causes using analytical technologies, knowledges and tools.
• Quality Improvement - debugging and writing procedures related to production and field returns. Monitoring products & components performances and correlating issues to improve production yield.
• Communicate the analysis results and put forward corrective suggestions to correlative teams and departments.
• Work with multi-teams for products quality, function and standards specifications

Qualifications

• Bachelor's degree in engineering or a related field preferred Material Engineering/Science, Electronical Engineering, semiconductor, Material Engineering, Material Science, Physics, etc.
• Minimum of one years of in failure analyses of semiconductor laser dies, semiconductor process monitoring, and photonic integration circuit quality control preferred
• Expected skills include exposure to various analytical techniques, such as SEM, EDS, XRD, FIB, TEM, etc.
• Experience in debugging and failure analysis techniques of prototypes and products
• Strong understanding of optical communication principles and standards
• Understanding of processes involved in optical chip and module assembly, alignment, and burn-in processes
• Excellent analytical and problem-solving capabilities including using analysis software and systems
• Knowledge of quality standards, regulations, and GR-468 Generic Reliability Assurance Requirements
• Excellent presentation and reporting skills, good organization and multi-tasking skills and excellent attention to details

Location

This position will be on-site based in Sugar Land, Texas.

WHY AOI?

In addition to competitive salary, AOI offers

• Flexible and competitive health (medical, dental, vision) plans offer the employee with the right options to meet individual and family needs
• Employer matching on 401(k) deferrals
• Generous PTO policy, with unused PTO payout at end of the year
• Relocation package available within US
• Immigration sponsorships (Must be currently authorized to work in the US)