Process Technician

Madison--kipp-Corporation; Richmond (IN); On-site; USD 48,000 - 64,000; Full time

Benefits offered by this job

401(k)

401(k) matching

Dental insurance

Health insurance

Life insurance

Paid time off

Relocation assistance

Tuition reimbursement

Vision insurance

Job summary

Madison--kipp-Corporation in Indiana is seeking a meticulous Process Technician to monitor and optimize manufacturing processes, ensuring efficiency, quality, and safety. You will troubleshoot issues, maintain production standards, and drive process improvements across the plant.

The role requires strong understanding of process operations, collaboration with engineering and production teams, and the ability to train new employees on process operations and safety protocols.

Qualifications

• Experience in die casting or injection mold manufacturing.
• Knowledge of safety regulations and best practices.
• Strong problem-solving and teamwork abilities.
• Ability to work independently and in a team.

Responsibilities

• Monitor daily production processes and ensure compliance with standards.
• Troubleshoot equipment malfunctions and implement corrective actions.
• Inspect equipment and processes to identify improvement areas.
• Collaborate with engineering and production teams to optimize processes.
• Maintain records of production data and quality metrics.
• Train new employees on process operations and safety.
• Participate in continuous improvement to boost productivity and reduce waste.
• Perform daily thermal imaging of production tools.
• Map spray heads to specific tools and clean them.
• Rebuild spray heads on/off machines.
• Identify suspect product leaks from production.
• Inspect and gauge castings per TS16949 instructions.
• Dissect cycle times for production products.
• Check lube ratios per process.
• Train production personnel on processes and quality.
• Report discrepancies requiring maintenance.
• Follow all OSHA safety rules.
• Perform other related duties as required.

Skills

Process control

Troubleshooting

Machinery operation

Quality mindset

Job description

Job Summary

We are seeking a skilled and detail-oriented Process Technician to join our dynamic team. The ideal candidate will be responsible for monitoring and optimizing manufacturing processes to ensure efficiency, quality, and safety. This role requires a strong understanding of process operations and the ability to troubleshoot issues as they arise. The Process Technician will play a crucial role in maintaining production standards and implementing process improvements.

Responsibilities

• Monitor daily production processes, ensuring compliance with established standards and procedures.
• Troubleshoot equipment malfunctions and process deviations, implementing corrective actions as necessary.
• Conduct regular inspections of equipment and processes to identify areas for improvement.
• Collaborate with engineering and production teams to optimize manufacturing processes for efficiency and quality.
• Maintain accurate records of production data, including process parameters and quality metrics.
• Assist in the training of new employees on process operations and safety protocols.
• Participate in continuous improvement initiatives aimed at enhancing productivity and reducing waste.
• Thermal imaging of production tools daily.
• Mapping of spray heads to specific tools
• Cleaning of production spray heads
• Rebuilding of spray heads on/off machines
• Leaker identification of suspect product from production
• Inspect and gage castings as outlined in TS16949 work instructions, to ensure that the product meets, or exceeds all dimensional and visual characteristics as defined.
• Cycle time dissection for production product
• Lube ratio checks per the process
• Training of production personnel relative to process and producing quality product
• Report any discrepancies or conditions that require corrective, predictive, or planned maintenance for production systems.
• Must follow all safety rules and policies as set forth by OSHA guidelines and Madison-Kipp Corporation.
• Performs other related duties and assignments as required.

Experience

• Previous experience as a Process Technician or in a similar role within a die casting or injection mold manufacturing environment is preferred.
• Strong understanding of process control systems, machinery operation, and troubleshooting techniques.
• Familiarity with safety regulations and best practices in a manufacturing setting.
• Excellent problem-solving skills with the ability to work independently or as part of a team.
• Effective communication skills, both verbal and written, to collaborate with team members across various departments.

Job Type: Full-time

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Health insurance
• Life insurance
• Paid time off
• Referral program
• Relocation assistance
• Tuition reimbursement
• Vision insurance