Process Safety Manager

Oxychem; Dallas (TX); On-site; USD 100,000 - 130,000; Full time

Benefits offered by this job

Competitive pay

Career development opportunities

Comprehensive benefits

Job summary

Oxychem is seeking a Process Safety Manager in Dallas, Texas. This full-time role is essential for leading Process Safety and Process Risk Management across manufacturing sites. Responsibilities include ensuring regulatory compliance, conducting risk training, and managing comprehensive capital project reviews to safeguard employee and environmental safety. Applicants should have a Bachelor's degree in Chemical Engineering and 10 years of relevant experience. Competitive pay and benefits are offered, alongside career development opportunities.

Qualifications

• 10 years of plant process, maintenance, or project engineering experience.
• In-depth knowledge of OSHA, RMP, and Responsible Care standards.
• Organized, analytical, and outcome-focused.

Responsibilities

• Lead Process Safety and Process Risk Management across manufacturing sites.
• Ensure regulatory compliance, safe project execution, and effective risk mitigation.
• Conduct Process Risk training and lead in-depth Process Risk studies.

Skills

Consequence modeling

Risk analysis

Mechanical Integrity programs

Process hazard analysis

Incident investigation

Education

Bachelor's degree in Chemical Engineering

Tools

PHA-Pro

Phast

Job description

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OxyChemProcess Safety Manager page is loaded## Process Safety Managerlocations: Dallas, Texastime type: Full timeposted on: Posted Yesterdayjob requisition id: JR108126OxyChem, a Berkshire Hathaway company, is a leading producer of essential chemistry with operations in the U.S., Canada and Latin America. OxyChem’s products play an essential role in everyday life, supporting critical applications in water treatment, pharmaceuticals, healthcare, manufacturing, automotive, personal hygiene, and residential and commercial construction. OxyChem actively participates in the Occupational Safety and Health Administration Voluntary Protection Program, underscoring our commitment to safety. Headquartered in Dallas, Texas, OxyChem is a top three U.S. manufacturer of polyvinyl chloride, chlor-alkali and chlorinated organic chemicals, and calcium chloride. Visit oxychem.com for more information.In a fast-paced industry that demands precision, we create a supportive workplace where the safety and well-being of our employees are paramount. We are committed to rewarding top performers, offering very competitive pay and benefits, and providing tremendous career development opportunities.This role leads Process Safety and Process Risk Management across OxyChem manufacturing sites, ensuring the protection of employees, the environment, customers, and surrounding communities. The position oversees the development and execution of OxyChem’s PSM, RMP, and Responsible Care programs and serves as a technical expert in process risk, hazard analysis, and mechanical integrity. Working closely with site leadership and HES&S teams, the role ensures regulatory compliance, safe project execution, and effective risk mitigation across plant operations and capital projects.* Maintain protection of the environment and the health and safety of our employees, customers, and the communities in which we operate and/or transport our products as our highest priority.* Establish, develop, and implement the Process Safety Management, Risk Management Plan and Responsible Care, collectively referred to as “PSM” programs for OxyChem Manufacturing Sites.* Manage comprehensive Process Risk capital project reviews from conceptual design through equipment commissioning on projects involving process safety, risk engineering, fire protection systems, hazard management, and critical process related equipment.* Function as an OxyChem Process Risk technical expert for the OxyChem Manufacturing Sites in the design, operation, repair, and maintenance of critical process related equipment to assure accordance with applicable codes and standards, regulatory requirements, and suitability for service. Skills and familiarity with: + Consequence modeling using tools such as Phast, Safer-Trace, BEAST. + Risk analysis using tools such as PHA-Pro for HAZOP and LOPA or equivalent software, Fault/Event-Tree Analysis, & Bow Tie Analysis. Consequence Modelling (Fires, Toxic Releases, Explosions), Quantitative Risk Assessment (QRA) / Building Risk Assessment (BRA), Iso-Risk Curves (Individual and Societal Risk Curves).* Assist OxyChem Manufacturing Sites by conducting Process Risk training on subjects such as; process hazard analysis, facility siting, incident investigation, management of change, mechanical integrity, and fixed fire protection inspection, testing, and design.* Assist OxyChem Manufacturing Site’s Process Risk Engineers by leading in-depth Process Risk studies and assessments including Process Risk facility reviews, PHAs, Facility Siting Studies, Human Factor, Inherently Safer Process Review, Risk Register, Risk Matrix, and critical process related equipment reviews.* Working knowledge of strong Mechanical Integrity programs for tanks, vessels, piping, rotating equipment, and instrumentation.* Assist OxyChem Manufacturing Sites during property insurance audits and reviews.* Participate in HES&S Audits at OxyChem Manufacturing Sites in the area of Process Safety Management to provide management and facilities with an evaluation of facilities’ efforts to comply with OxyChem’s programs, policies, and procedures. Validate that Process Risk related audit action items have been suitably addressed and ensure that adequate supporting documentation is submitted for closure.* Extensive knowledge of Management of Change (MOC) policies and implementation.* Oversee OxyChem facility investigations of critical process related equipment, fire, explosion, and process safety related incidents.* Assist with keeping OxyChem Corporate PSM procedures up-to-date.* Participate and represent OxyChem on Process Risk related issues in external organizations such as Baker Risk Explosion Research Cooperative (ERC), ASME, CCPS, AICHE, CMA, API, and NFPA. Support and contribute to the development of responsible laws, regulations, and standards to safeguard the community, workplace, and environment.* Manages the following databases: OxyFire Fire Protection Impairments, High Risk Task Force (HRTF) Metrics, Risk Profile (C/E/D risks).* Support other functional personnel within the HES&S Department & support the annual department budget.**Qualifications:*** Bachelor’s degree in Chemical Engineering. Other engineering disciplines will be considered based upon relevant experience.* Do you have 10years of plant process, maintenance, or project engineering work to effectively interact with plant management, including Safety, Maintenance, Operations, and Engineering.* Requires in depth knowledge of OSHA, RMP, Responsible Care, and other industry standards relating to process safety management.* Organized, analytical, and outcome-focused,