Process Safety Leader - Multi-Site & Combustible Dust

LyondellBasell group; Bay City (MI); On-site; USD 120,000 - 170,000; Full time

Job summary

LyondellBasell in the Americas is seeking a Process Safety Engineer to act as the subject matter expert for Process Safety Management, including combustible dust risk management, across APS Americas. The position sits at one of the manufacturing sites (Bay City, MI preferred) and requires travel to support multiple sites.

The role partners with Operations, Engineering, Maintenance, HSE, Quality, Reliability, Automation and Capital Projects to embed process safety into daily work, standardize

Qualifications

• Bachelor's degree in chemical or mechanical engineering required.
• Minimum 8 years of process safety or related industrial operations experience.
• Experience leading PHA and HAZOP studies.
• Strong knowledge of OSHA PSM requirements and risk-based process safety principles.
• Experience with MOC, PSSR, incident investigation and process safety systems.

Responsibilities

• Lead PHAs, DHAs, LOPAs and related risk assessments to identify and reduce process hazards.
• Develop long-term risk assessment strategies and strengthen safeguards across sites.
• Standardize PSM tools, templates, and governance for compliance and continuous improvement.
• Provide technical leadership and coaching across APS Americas manufacturing sites.
• Support investigations of process safety incidents and drive corrective actions.

Skills

Process Safety

PHA/HAZOP

Leadership

Cross-functional Collaboration

Regulatory Knowledge

Education

Bachelor's Degree in Chemical or Mechanical Engineering

Job description

LyondellBasell in the Americas is seeking a Process Safety Engineer to act as the subject matter expert for Process Safety Management, including combustible dust risk management, across APS Americas. The position sits at one of the manufacturing sites (Bay City, MI preferred) and requires travel to support multiple sites.

The role partners with Operations, Engineering, Maintenance, HSE, Quality, Reliability, Automation and Capital Projects to embed process safety into daily work, standardize