Process Safety Leader

W. R. Grace; Baltimore (MD); On-site; USD 126,000 - 173,000; Full time

Benefits offered by this job

Medical, Dental, Vision Insurance

Life Insurance & Disability

Grace Wellness Program

401(k) Company Match

Paid Vacation & Holidays

Job summary

Grace, a Standard Industries company, is seeking a Process Safety Leader to drive site process safety initiatives in Curtis Bay, MD. You will partner with maintenance, process technology, engineering, and operations on PHA/LOPA, risk assessment, training, incident investigation, RCCA and MOC processes, with on-site responsibility and a focus on continuous improvement.

The role requires 7+ years in process safety, a technical bachelor's degree, and strong leadership and communication skills.

Qualifications

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or related technical discipline.
• 7+ years of experience in process safety, manufacturing, engineering, or operations within chemical industries.
• Demonstrated experience facilitating Process Hazard Analyses (PHA/HAZOP).
• Experience with incident investigations and root cause analysis methodologies.

Responsibilities

• Manage and oversee the site Process Safety Management (PSM) program, including MOC gatekeeping and Enablon administration.
• Ensure conformance with Grace PSM procedures and OSHA 1910.119 requirements.
• Facilitate PHA/LOPA and risk assessments (HAZOPs, What-Ifs, FMEA).
• Oversee Safety Instrumented Systems program and device installations.
• Participate in incident investigation and RCCA activities.
• Handle process safety related material (PSE Events, PHAs, MOCs, audit findings).
• Perform field walks to verify safeguarding for startups and changes.
• Oversee Relief & Pressure device program and documentation.

Skills

Process safety

Leadership

Communication

Influencing

PHA/HAZOP

Education

Bachelor's degree in Chemical Engineering or related technical discipline

Tools

Enablon

LOPA

Job description

Band Grade: 4-15

Annual Wage Range: $126,156.80 - $173,465.60

Other Compensation: Eligibility for the Short-Term Incentive program and other applicable bonuses

Benefits: U.S. Employee Benefits Summary (grace.com)

Grace, a Standard Industries company, is a leading global supplier of catalysts, engineered materials and fine chemicals. We provide innovative products, technologies and services which our customers use to manufacture everyday products like renewable fuels, pharmaceuticals, toothpaste, cosmetics, food packaging, beer, edible oils and more. Our thousands of employees help shape a better future at our global headquarters in Columbia, MD and locations worldwide.

Job Description

The Process Safety Leader is responsible for plant process safety initiatives and plays a critical role leading and driving business and operational objectives. These include EHS, Quality, Productivity, and Cost Effectiveness. They partner and advise maintenance, process technology, engineering and operations on all elements of Process Safety program. Their collaboration includes Process Hazard Analysis (PHA) /Layer of Protection Analysis (LOPA), risk assessment, process safety training, incident investigation, root cause analysis (RCA), audits, management of change (MOC), prestart up safety reviews, and corrective action management. The Process Safety Leader is on-site in Curtis Bay, MD reporting to the Environmental, Health, Safety & Security (EHSS) Manager.

Responsibilities

• Manage and oversee the site Process Safety Management (PSM) program to ensure all Process Safety Information is accurate, available, and organized for ongoing processes, including but not limited to gatekeeping the Management of Change process (MOC), managing site PSM system (Enablon) as an administrator, and following up with any past due open actions.
• Ensure site and staff conformity with Grace Process Safety Implementing Procedures and OSHA 1910.119 Process Safety Management of Highly Hazardous Chemicals as well as Risk Management Program
• Facilitate Process Hazard Analysis and risk assessments - to include HAZOPs, What-Ifs, FMEA, LOPA
• Manage and oversee the site Safety Instrumented Systems program, including the design installation of new devices
• Participate in incident investigation and reporting techniques and Root cause and Corrective Actions (RCCA)
• Responsible for the process safety related material (PSE Events, PHAs, MOCs, process safety audit findings, incident investigation etc)
• Participate in field walks with proper PPE to evaluate proper safeguards are in place for process startups and process/equipment changes
• Oversee the Relief and Pressure device site program which includes preparing/reviewing calculations and managing documentation
• Oversee the site Facility Siting Program
• Provide input into capital budget to drive improved PSM and EHS deliverables, proactively identify development opportunities to build PSM and EHS expertise

Physical Requirements And Environment

• Ability to follow safety protocols and standards working in a pilot plant facility with highly hazardous materials
• Ability to work in a high hazard environment, including adverse weather conditions, elevated spaces, confined spaces, extreme temperatures, and noisy surroundings.
• Must be able to stand, walk, sit, climb, balance, stoop, kneel, crouch, crawl, and climb stairs and ladders over 100 ft.
• Must be willing to wear PPE (Personal Protective equipment) including but not limited to hard hat, protective eyewear, steel-toed boots, hearing protection, Level A suit, full face respirator

Required Qualifications

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related technical discipline.
• 7+ years of experience in process safety, manufacturing, engineering, or operations within the chemical, petrochemical, refining, specialty chemicals, or related industries.
• Demonstrated experience facilitating Process Hazard Analyses (PHA/HAZOP).
• Experience with incident investigations and root cause analysis methodologies.

Preferred Qualifications

• 10+ years of experience in chemical manufacturing or highly hazardous process environments.
• Experience supporting multiple manufacturing sites.
• Strong knowledge of OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) regulations.
• Familiarity with LOPA, SIL assessments, quantitative risk analysis, and consequence modeling.
• Certified Functional Safety Engineer (CFSE), CCPSC, CSP, PE, or other relevant certifications.
• Experience with corporate process safety governance and auditing programs.
• Proven track record leading process safety improvement initiatives.
• Strong leadership, communication, and influencing skills.

To be considered for this position, candidates must be authorized to work in the United States without the need for current or future employer-sponsored work authorization. This position is not eligible for visa sponsorship or visa transfer.

Benefits

• Medical, Dental, Vision Insurance
• Life Insurance and Disability
• Grace Wellness Program
• Flexible Workplace
• Retirement Plans
• 401(k) Company Match
• Paid Vacation and Holidays
• Tuition Reimbursement
• Company Donation Match Program
• U.S. Employee Benefits Summary (grace.com)

Nearest Major Market: Baltimore