Process Safety Engineer

Lubrizol Corporation; Deer Park (TX); On-site; USD 140,000 - 170,000; Full time

Benefits offered by this job

Competitive salary

401(k) match

Paid holidays, vacation, and parental/

Flexible work environment

Learning and development opportunities

Career and professional growth

Inclusive culture

Job summary

Lubrizol Corporation in Deer Park, TX is seeking a Process Safety Engineer to ensure safe, compliant, and reliable operations at the Deer Park facility. You will lead PSM/RMP programs, guide incident investigations, and support continuous improvement across the site.

The role requires 8+ years in chemical manufacturing with direct PSM responsibility, strong hazard analysis skills, and experience with PHA/LOPA and industry standards.

Qualifications

• Bachelor’s degree in Chemical Engineering.
• 8+ years in chemical/petrochemical with direct PSM responsibility.
• Hands-on hazard identification and risk analysis (PHA/LOPA).
• Experience supporting or leading PSM/RMP regulatory programs.
• Experience with facility siting and relief sizing.
• Strong knowledge of ASME, API, NFPA, ANSI, IEC, and similar standards.
• Experience with process safety software: PHA-Pro, PHA-Works, PHAST.
• Proven ability to influence decisions and drive continuous improvement.

Responsibilities

• Provide day‑to‑day process safety support for assigned operating units.
• Lead PHA revalidations, Capital Project PHAs, and LOPA studies.
• Participate in and lead incident investigations; support classification of PS incidents.
• Review and support MOC requests; determine when PHAs are required.
• Manage PSM action item tracking and timely closure.
• Provide guidance on ALARP determinations and IPL identification.
• Support site PSM KPIs, Reactivity Matrices, and PSM Manual updates.
• Support compliance with the ASV program; develop compliance plans.
• Drive execution of site PSM initiatives as primary PSM contact.
• Provide regulatory guidance for PSM/RMP programs to management.
• Participate in site and corporate process safety initiatives; standardize PSM/RMP work.
• Perform gap analyses to align site practices with standards.
• Support and lead PSM audits at site and regional level.
• Develop and deliver Process Safety training programs for site personnel.

Skills

PSM / Risk Analysis

PHA/LOPA experience

Regulatory compliance

Change management

Siting & relief sizing

Education

Bachelor’s degree in Chemical Engineering

Tools

PHA-Pro

PHA-Works

PHAST

Job description

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Shape the Future with Us. At Lubrizol, we’re transforming the transportation, industrial applications, and consumer marketsthrough science, sustainability, and a culture of inclusion. As part of our global team, you’ll be empowered to make a real impact—on your career, your community, and the world around you.

How You’ll Make an Impact

As a Process Safety Engineer, you’ll play a critical role in ensuring safe, compliant, and reliable operations at the Lubrizol Deer Park facility. You’ll be accountable for the implementation, management, and continuous improvement of the site’s Process Safety Management (PSM) and Risk Management Plan (RMP) programs while providing expert engineering leadership across the plant. In this role, you will:

• Provide day‑to‑day process safety support for assigned operating units.
• Facilitate PHA revalidations, Capital Project PHAs, and LOPA studies, including preparation for and completion of PHA management reviews and final reports.
• Participate in and lead incident investigations as needed; support classification of process safety incidents.
• Review and support Management of Change (MOC) requests, including determining when PHAs are required; participate in PSSRs.
• Manage PSM action item tracking, including database entry, follow‑up, and facilitation of timely closure.
• Provide guidance on ALARP determinations and Independent Protection Layer (IPL) identification.
• Support site PSM KPIs, update Reactivity Matrices, and contribute to PSM Manual updates and revisions.
• Support compliance with the ASV program, including gap assessments and development of compliance plans.
• Manage and drive execution of strategic site PSM initiatives, serving as the primary PSM point of contact.
• Provide regulatory compliance guidance for PSM/RMP programs and advise managers, supervisors, engineers, and contractor safety representatives.
• Participate in site and corporate process safety initiatives, supporting standardization of Lubrizol PSM/RMP work processes.
• Perform gap analyses to align site practices with corporate standards and industry best practices.
• Support and lead PSM audits at the site and regional level as required.
• Develop and deliver Process Safety training programs for site personnel.

Required Qualifications that Enable Your Success

• Bachelor’s degree or higher in Chemical Engineering.
• 8+ years of experience in a chemical or petrochemical manufacturing environment with direct PSM responsibility.
• Hands‑on experience in hazard identification and risk analysis, including PHAs and LOPA.
• Experience supporting or leading PSM/RMP regulatory compliance programs.
• Experience with facility siting studies and relief sizing.
• Strong working knowledge of industry codes, standards, and RAGAGEP, including ASME, API, NFPA, ANSI, IEC, and similar.Experience with process safety software tools such as PHA‑Pro, PHA‑Works,
• PHAST, or similar.
• Demonstrated ability to act as a change agent, influencing decisions and driving continuous improvement across organizations.

At Lubrizol, we’re committed to providing a safe, inclusive, and empowering work environment where you can deliver meaningful impact. In this role, your environment may include:

• Working on‑site in a chemical manufacturing facility, with appropriate PPE provided.
• Frequent interaction with Operations, Engineering, Maintenance, and Leadership teams.
• Use of engineering tools, databases, and digital systems to support PSM programs.
• Participation in audits, training sessions, and site initiatives.
• Adherence to rigorous safety, regulatory, and ergonomic standards.

We continuously invest in our people, facilities, and technologies to support your success and growth. If you require reasonable accommodation, we are committed to working with you to ensure a fully inclusive and accessible experience.

Benefits that Empower You

• Competitive salary with performance‑based bonus opportunities
• 401(k) match + Age‑Weighted Defined Contribution
• Paid holidays, vacation, and parental leave
• Flexible work environment
• Learning and development opportunities
• Career and professional growth
• Inclusive culture and community engagement

Lubrizol: Imagined for Life. Enabled by Science.™Delivered by You.

For nearly 100 years, The Lubrizol Corporation, a Berkshire Hathaway company, has been at the forefront of innovation to enhance everyday life, advance mobility, and make the modern world work better. Our specialty chemistry solutions—from engine oils, performance coatings, and skincare to medical devices and plumbing systems —are powered by the expertise, passion, and commitment of people like you.

We tackle the world’s toughest challenges with science-based solutions, deeply understanding our customers to deliver innovative chemistry and differentiated value. Our inclusive culture, dedication to safety, and incredible global talent drive our success. Our solutions meet the evolving needs of the modern world—brought to life by science and, most importantly, delivered by you.

Whether you're in the lab, on the production floor, or in the office, you'll be part of a team around the world that empowers you to think boldly, drive results, and contribute to solutions that shape a better, more sustainable future.

We win because of you. Let’s build the future together.

Nearest Major Market: Houston
Job Segment: Facilities, Chemical Research, Process Engineer, Manufacturing Engineer, Safety Engineer, Operations, Engineering