Process Principal Engineer

externalcvrenergy; Wynnewood (OK); On-site; USD 120,000 - 180,000; Full time

Job summary

CVR Energy in Oklahoma seeks an experienced Senior Process Engineer to design, develop and optimize refinery processes for gasoline, diesel, and jet fuel production. You will lead process improvements, mentor engineers, and collaborate with maintenance, safety and environmental teams to ensure safe, compliant operations.

The role requires a BS in Chemical Engineering and 8+ years of refinery experience, with leadership of capital projects, PHA/HAZOP involvement and proficiency in

Qualifications

• Bachelor of Science degree in Chemical Engineering required.
• 8+ years engineering experience required.
• 10+ years of combined refinery process engineering and refinery operations experience preferred.
• Experience with a broad range of process unit technologies.
• Knowledge with capital and operating cost estimating and economic analysis.
• Experience with lead Process Hazard Analysis (PHA) efforts, using What-If studies, HAZOP, or Fault Tree Analysis; familiar with MOC, HAZOP, PSV, SOL and IOW development and evaluations.
• Experience performing chemical process modeling of unit operations using PRO-II, HYSYS or PROMAX.
• Strong computer skills with Excel and Word.
• Strong mathematical, reasoning, and problem-solving skills with the ability to create/edit P&ID's and PFDs.
• Technical writing skills.
• Fluent in English, both oral and written communication required.
• Mechanical aptitude, analytic and problem-solving skills necessary.
• Desire to work in a team environment either as lead or active member.
• Ability to manage time and resources.
• Ability to adjust schedule to meet Company deadlines and address unexpected issues.

Responsibilities

• Provide technical support for plant operations.
• May be assigned to a specific unit(s) within the Refinery with responsibilities of daily monitoring and troubleshooting of the area(s), process optimization, design and development of capital projects.
• Level of supervision will depend on the complexity of projects.
• Identify, develop, and execute small projects that lead to improved safety, environmental performance, and/or margin capture.
• Identify and develop scope for large capital projects that lead to improved safety, environmental performance, and/or margin capture.
• Mentor and, at times, provide supervision to engineers and technicians in the refinery.
• Propose new work procedures that will impact efficiency and effectiveness.
• Assist the group in development of Key Process Indicators and other process monitoring tools.
• Help prioritize group projects and activities and coordinate with overall refinery needs.
• Assist with the group interaction with other Refinery groups (Safety, Environmental, Operations, Controls, Economics and Purchasing), including identification of key compliance requirements and product specifications.
• Assist with the group interaction with outside vendors, contract process engineering services, and Industry Groups.
• Develop or assist in individual equipment specifications and provide recommendations on technology and bid selection.
• Within his/her sphere of responsibility, ensure drawing reviews and specific Management of Change Orders are reviewed on a timely basis.
• Participate in equipment inspections, process safety reviews and process hazard analysis.
• Participate in refinery turnarounds, including any required 24-hour shift coverage and support for individual process callout requirements.
• Exposure to work near potentially volatile and combustible materials and chemicals.

Skills

Leadership

Project management

Team mentoring

Problem-solving

Effective communication

Education

Bachelor of Science in Chemical Engineering

Tools

PRO-II

HYSYS

PROMAX

Excel

Word

P&ID

PFD

HAZOP

PHA

MOC

PSV

Job description

POSITION SUMMARY

This position is responsible for designing, developing, and optimizing refinery processes. This includes overseeing the production of various petroleum products, such as gasoline, diesel, and jet fuel, as well as ensuring that the refinery operates in a safe and efficient manner. The role also involves troubleshooting and resolving problems that may occur during the manufacturing process and implementing new technologies to improve production. In addition, this position works closely with other teams such as maintenance, safety, and environmental teams to ensure compliance with regulations and minimize any negative impact on the environment. The successful candidate will interface with outside consultants and vendors and will provide mentoring to entry level Process Engineers.

EDUCATION REQUIREMENTS

Bachelor of Science degree in Chemical Engineering required

EXPERIENCE REQUIREMENTS

• 8+ years engineering experience required
• 10+ years of combined refinery process engineering and refinery operations experience preferred.
• Experience to include a broad range of process unit technologies
• Knowledge with capital and operating cost estimating and economic analysis
• Experience with lead Process Hazard Analysis (PHA) efforts, either individually or as part of a team, utilizing customary tools and techniques such as What-If studies, HAZOP studies, or Fault Tree Analysis to ensure an inherently safe process design and operation. Must also be familiar with MOC, HAZOP, PSV, SOL and IOW development and evaluations.
• Experience performing chemical process modeling of unit operations, both from single unit operations to plant-wide multiple units including multiple scenario material and energy balances, using commercially available software such as PRO-II, HYSYS or PROMAX.
• Strong computer skills with Excel and Word
• Strong mathematical, reasoning, and problem-solving skills with the ability to create/edit P&ID's and PFDs
• Technical writing skills required
• Fluent in English, both oral and written communication required
• Mechanical aptitude, analytic and problem-solving skills necessary
• Desire to work in a team environment either as lead or active member
• Ability to manage time and resources
• Ability to adjust schedule to meet Company deadlines and address unexpected issues

MAJOR ACCOUNTABILITIES

• Provide Technical Support for Plant Operations
• May be assigned to a specific unit(s) within the Refinery with responsibilities of daily monitoring and troubleshooting of the area(s), process optimization, design and development of capital projects
• Level of supervision will depend on the complexity of projects
• Identify, develop, and execute small projects that lead to improved safety, environmental performance, and/or margin capture.
• Identify and develop scope for large capital projects that lead to improved safety, environmental performance, and/or margin capture.
• Mentor and, at times, provide supervision to engineers and technicians in the refinery
• Propose new work procedures that will impact efficiency and effectiveness
• Assist the group in development of Key Process Indicators and other process monitoring tools
• Help prioritize group projects and activities and coordinate with overall refinery needs
• Assist with the group interaction with other Refinery groups (Safety, Environmental, Operations, Controls, Economics and Purchasing), including identification of key compliance requirements and product specifications
• Assist with the group interaction with outside vendors, contract process engineering services, and Industry Groups
• Develop or assist in individual equipment specifications and provide recommendations on technology and bid selection
• Within his/her sphere of responsibility, ensure drawing reviews and specific Management of Change Orders are reviewed on a timely basis
• Participate in equipment inspections, process safety reviews and process hazard analysis
• Participate in refinery turnarounds, including any required 24-hour shift coverage and support for individual process callout requirements
• Exposure to work near potentially volatile and combustible materials and chemicals

EXPECTED RESULTS

• Measurable efficient and effective workflow for Process assignment area
• Improved process indicators and tools for the Process assignment area
• Effective communication and leadership for the Process assignment area
• Ongoing customer satisfaction from other refinery unit managers and employees
• Quality and timely results in a driven team player
• Ability to adjust schedule to meet business needs
• Excellent communication and teamwork skills
• Collaboratively communicate with all work groups
• Embrace positive change, promote safety, drive inclusive behaviors, and support sustainable reliability
• Adherence to all company policies and procedures

Applicants must be eligible to work in the United States. The Company will not sponsor immigration or work visas.

CVR Energy is an Equal Employment Opportunity employer. We encourage qualified minority, female, veteran, and disabled candidates to apply.