PROCESS MODELING DEVELOPMENT ENGINEER - Research Center

Howmet Aerospace; Whitehall (MI); On-site; USD 70,000 - 110,000; Full time

Job summary

An established industry player seeks a Process Modeling Development Engineer to enhance casting capabilities through advanced simulations. In this role, you will collaborate with a dedicated team to develop innovative solutions that predict and reduce defects in casting processes. Your expertise in finite element analysis and computational fluid dynamics will be crucial in advancing the technical capabilities of the company. Join a forward-thinking organization committed to sustainability and innovation in aerospace solutions, where your contributions will drive impactful change in the industry.

Qualifications

• 2+ years of experience in finite element casting simulation.
• Ability to analyze fluid flow and heat transfer in manufacturing.

Responsibilities

• Constructing large 3-D finite element models to predict defects.
• Developing procedures and applying process modeling for casting.

Skills

Finite Element Analysis (FEA)

Computational Fluid Dynamics (CFD)

Thermal Analysis

Stress/Strain Analysis

Advanced CAD Skills

Programming (Python, C/C++, Fortran)

Education

MS or PhD in Engineering Discipline

Tools

ProCAST

JMatPro

Job description

PROCESS MODELING DEVELOPMENT ENGINEER - Research Center

Join to apply for the PROCESS MODELING DEVELOPMENT ENGINEER - Research Center role at Howmet Aerospace.

Responsibilities

This position involves working in a close team environment performing a combination of development and support for Howmet’s casting facilities. Responsibilities include:

• Constructing and solving large 3-D finite element models to predict and reduce as-cast defects in various product lines.
• Developing and improving procedures, boundary conditions, material databases, and applying process modeling for investment casting foundry applications.
• Expanding application of heat transfer and fluid dynamics modeling within Howmet Engines.
• Enhancing the technical capabilities of Howmet’s castings through simulated design.

Qualifications

Basic Qualifications:

• MS or PhD in an Engineering Discipline.
• Ability to analyze fluid flow, heat transfer, and stress/strain in manufacturing processes.
• At least 2 years of experience in finite element casting simulation, thermal analysis, stress/strain analysis, or CFD, with advanced CAD skills.
• Legal authorization to work in the U.S.; visa sponsorship not available.

Preferred Qualifications:

• Over 3 years of experience in metal casting industry.
• Knowledge of ProCAST, FEA, CFD, and programming skills (Python, C/C++, Fortran).
• Experience with investment casting processes, JMatPro, and physical metallurgy.
• Strong communication, analytical, organizational skills, and ability to work independently or in teams.

About Us

Howmet Aerospace is a global leader in advanced engineered solutions for aerospace and transportation, focusing on jet engine components, fastening systems, titanium parts, and forged wheels. We are committed to sustainability and innovation. Learn more at www.howmet.com.

Additional Details

Seniority level: Mid-Senior level

Employment type: Full-time

Job function: Engineering and IT

Industries: Aviation and Aerospace Component Manufacturing

Equal Opportunity Employer: We celebrate diversity and are committed to creating an inclusive environment. All qualified applicants will receive consideration without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or other protected characteristics.