Process Modeling Development Engineer

Howmet Aerospace; Whitehall (MI); On-site; USD 70,000 - 110,000; Full time

Job summary

An established industry player is seeking a talented Process Modeling Development Engineer to join their innovative team in Whitehall, Michigan. This role involves working closely with experts to enhance casting processes through advanced modeling techniques. You will construct and analyze complex 3-D models to predict defects and improve manufacturing efficiency. If you have a strong background in engineering, particularly in finite element analysis and computational fluid dynamics, this opportunity offers a chance to significantly impact aerospace solutions while being part of a diverse and inclusive workplace.

Qualifications

• Minimum 2 years of experience in casting simulation and analysis.
• Ability to analyze fluid flow and heat transfer in manufacturing processes.

Responsibilities

• Construct and solve 3-D finite element models for defect prediction.
• Develop procedures and improve modeling applications for casting.

Skills

Finite Element Analysis

Thermal Analysis

Computational Fluid Dynamics

Python Programming

C/C++ Programming

Strong Communication Skills

Analytical Skills

Education

MS or PhD in Engineering

Tools

ProCAST

MySQL

MS Office

Job description

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Responsibilities

Howmet Aerospace, Engines currently seeks an experienced Process Modeling Engineer to join our team at our Howmet Research Center! The position is located in Whitehall, Michigan and involves working in a close team environment performing a combination of development and support for Howmet’s casting facilities.

Primary Responsibilities:

• Constructing and solving large 3-D finite element models of supplied electronic data for prediction and reduction of as-cast defects in our single crystal, directionally solidified and equiaxed product lines.
• Development and improvement of procedures, boundary conditions, material databases, and application of process modeling for investment casting foundry applications.
• Expansion of application of general heat transfer and fluid dynamics modeling applications within Howmet Engines.
• Advance the technical capability of Howmet’s castings through simulated design.

Qualifications

Basic Qualifications:

• An MS or PhD Degree in an Engineering Discipline from an accredited institution.
• The ability to set up and analyze fluid flow, heat transfer, and stress/strain analyses of Howmet Engines’ manufacturing processes.
• A minimum of 2 years of experience in finite element casting simulation, thermal analysis, stress/strain analysis, or computational fluid dynamics analysis and advanced CAD experience required.
• Legally authorized to work in the United States; verification of employment eligibility will be required. Visa sponsorship is not available.
• This position involves access to export-controlled items; employment is conditioned upon lawful access.

Preferred Qualifications:

• Three or more years of metal casting industry experience.
• Extensive knowledge of ProCAST, finite element analysis, and/or computational fluid dynamics.
• Programming skills: Python, C/C++, Fortran, XML, experience with Access, MySQL, and MS Office tools. Linux experience is a plus.
• Knowledge of investment casting and/or hot forming processes.
• Experience with JMatPro or similar CALPHAD software.
• Knowledge of physical metallurgy and mechanics of materials.
• Strong communication and analytical skills.
• Ability to work independently or in a team.
• Strong organizational skills.

About Us

Howmet Aerospace Inc. (NYSE: HWM), headquartered in Pittsburgh, PA, is a leading provider of advanced engineered solutions for aerospace and transportation. Our products include jet engine components, aerospace fastening systems, titanium structural parts, and forged wheels, contributing to fuel efficiency and lightweighting.

We are committed to diversity and inclusion. All qualified applicants will receive consideration without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or other protected characteristics.

If you need assistance with your application due to a disability, contact [e-mail].

About The Team

The Howmet engines business produces aerospace engine components, including investment castings, fasteners, rings, and forgings, enabling quieter, cleaner, and more fuel-efficient engines.

Additional Details

• Seniority level: Mid-Senior level
• Employment type: Full-time
• Job function: Engineering and Information Technology
• Industries: Aviation and Aerospace Component Manufacturing