Process Mechanic-Tube Bender

Boeing; Berkeley (CA); On-site; USD 63,039,000 - 71,635,000; Full time

Benefits offered by this job

Health insurance

Job summary

Boeing Defense, Space & Security (BDS) is seeking a Process Mechanic - Tube Bender to setup and run NC tube benders, inspect parts, and support fabrication of components for aerospace applications.

The role requires reading blueprints, performing precision assembly, and collaborating with design and production teams to ensure quality and Lean objectives. Shift flexibility and travel up to 10% may be required.

Qualifications

• Experience with tubing and ducting manufacturing/installation/maintenance.
• 1+ years of experience in a manufacturing or fabrication environment.
• Reading and interpreting blueprints/drawings.
• Experience operating CNC machines (e.g. CNC rivet/milling).
• Experience with Microsoft Office Suite.

Responsibilities

• Composite fabrication, layup, drill, and repair.
• Assemble precision assemblies, set up and operate fixtures for drilling and reaming.
• Assemble prototype assemblies with minimal engineering guidance.
• Perform engineering tests of production parts and equipment with cross‑functional teams.
• Modify and fabricate tools, parts and prototype tooling in collaboration with design.
• Periodically inspect tools for repair.

Skills

Tubing basics

Blueprint reading

CNC machining

MS Office

Tools

Tube benders

Calipers

Micrometers

CMM

Band saws

Job description

Process Mechanic - Tube Bender

Company: Boeing Defense, Space & Security (BDS) in St. Louis, MO

Process Mechanics may also be required to perform sheet metal fabrication, spray painting, welding, chemical processing, plating, and hand/machine sewing. Individual job duties may include: Setup and run power operated NC-controlled tube benders, inspect, pressure test, clean vapor degrease, swage, square, burr, mark finish trim, cut, identify, mask, cap, preserve, and apply color identification. Install several types of fittings including Wiggins, Dynatube, DME, Gamah, Ringlok, Perma Swage, Cryofit, Sierracin Harrison, and AN. Perform numerous end form operations including size, veil, bead, shrink, saddle, flare, expand, and reduce. Route and trial fit tubes on aircraft and mock-ups to determine size and shape of tubes. Must be able to read and work to blueprints, visual aids, work instructions, and process specifications. Use a variety of hand tools, power tools, equipment, and measuring instruments, tube benders, coordinate measuring machines, band saws, manual benders, swaging machines, pressure test benches, vapor degreasers, micrometers, protractors and calipers. As a member of a team environment, Process mechanics participate in decisions that affect the team which include: manage daily work schedules, commit to team goals, objectives and metrics (cost, quality, schedule, cycle, safety), coordinate team communication, seek appropriate performance training, and participate in team meetings. Team members are also expected to initiate process improvements and implement lean best practices.

Responsibilities

• Composite fabrication, layup, drill, and repair
• Assemble precision assemblies, set up and operate ream fixtures to drill, ream, counter sink, spot face, hone and bore for mating major assemblies.
• Assemble a variety of prototype assemblies ranging from tool fixtures to other assets with minimal engineering guidance
• Perform engineering test of production parts and equipment in collaboration with mechanical design, industrial engineering and production operations.
• Partner with design to modify and fabricate tools, parts and build prototype tooling.
• Periodically inspect tools for repair.
• Develop, prepare, and maintain all documentation related to design, fabrication, and manufacturing of engineering test and production tooling and equipment and associated calibration test and equipment.
• Bench assemble electrical or electronic components into assemblies and systems before methods and procedures have been established.
• Machine new and replacement parts for precision-built tools and machine parts.
• Painting, fill/fair, and special coatings application
• Ability to travel up to 10% of the time

Basic Qualifications (Required Skills/Experience):

• Experience with tubing and ducting manufacturing/installation/maintenance
• 1+ years of experience in a manufacturing or fabrication environment

Preferred Qualifications (Desired Skills/Experience):

• Experience working with detailed work instructions or reading and interpreting blueprints and drawings
• Experience operating a CNC machine (i.e. CNC rivet machine, CNC milling machine)
• Experience working with Microsoft Office Suite

Conflict of Interest

Successful candidates for this job must satisfy the Company’s Conflict of Interest (COI) assessment process.

Drug Free Workplace

Boeing is a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

Additional Information

Shift: The candidate must be able to work any shift assigned.

Relocation: Relocation assistance is not a negotiable benefit for this position. Candidates must live in the immediate area or relocate at their own expense.

Total Rewards

At Boeing, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent. Elements of the Total Rewards package include competitive base pay and variable compensation opportunities. The Boeing Company also provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work.

Summary pay range: $22.00/Hourly- $25.00/Hourly

Language Requirements: Not Applicable

Education: Not Applicable

Relocation: Relocation assistance is not a negotiable benefit for this position.

Export Control Requirement:

Safety Sensitive:

Security Clearance: This position does not require a Security Clearance.

Visa Sponsorship: Employer will not sponsor applicants for employment visa status.

Contingent Upon Award Program: This position is not contingent upon program award.

Equal Opportunity Employer

Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law.

EEO is the law

Boeing EEO Policy

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