Process Launch Engineer

AISIN World Corp. of America

Marion (IL)

Presencial

USD 90.000 - 130.000

Jornada completa

hace 3 horas

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Descripción de la vacante

You will define validation plans, monitor yields and throughput, perform root-cause analysis, document procedures, and implement continuous improvements to meet quality, cost and schedule targets across lines.

Formación

A bachelor’s degree is REQUIRED.
An associate’s degree with minimum 3-5 years’ engineering experience in the automotive industry.
5-10 years' experience in an engineering role in the automotive industry.

Responsabilidades

Drive all operational aspects of new product/process introductions and major changes, acting as the single manufacturing owner during ramp‑up.
Define, document, and validate new assembly, molding, welding, and testing processes; ensure equipment meets standards.
Collaborate with Design, Quality, Manufacturing, Maintenance and Project Support Groups to meet validation targets.
Monitor yields, scrap, throughput, and downtime; lead rapid response and corrective actions (8D, 5 Whys).
Conduct capability studies (Cp, Cpk) and interpret data to drive process stability.
Prepare documentation and ensure smooth handoffs to standard production teams.
Capture lessons learned and implement standardized improvements for future launches.
Write process design specifications; analyze blueprints and technical data.
Implement engineering plans by evaluating current situations; manage capital expenditure budgets.
Develop schedule and coordinate tooling/supplier activities; design equipment layouts.

Conocimientos

Prioritization

Planning & execution

Detail oriented

Independent & team work

Electrical/mechanical knowledge

Troubleshooting

Reading schematics

Excel

PowerPoint

SolidWorks

PLC programming

Educación

Bachelor's degree

Associate's degree + 3–5 years engineering in automotive

5–10 years engineering in automotive

Herramientas

Excel

Word

PowerPoint

SolidWorks

Descripción del empleo

A Manufacturing Process Launch Engineer manages new product/process introductions and changes, working with cross‑functional teams to ensure seamless factory readiness by validating processes, equipment, and quality standards, focusing on new process/product launches through robust planning, troubleshooting, root cause analysis, and continuous improvement, acting as the key manufacturing owner during ramp‑up to achieve quality, cost, and schedule targets.

Perform detailed and complex job functions (ie. normal course of business activities). Investigate and recommend ways to improve efficiency in manufacturing, daily job activities on the manufacturing floor. May be required to work off shift schedule when necessary and needed for manufacturing support, startups, new line set ups and manufacturing downtime issues.

Essential Duties And Responsibilities

Program Leadership: Drive all operational aspects of new product/process introductions and major changes, acting as the single manufacturing owner during ramp‑up.
Process Development & Validation: Define, document, and validate new assembly, molding, welding, and testing processes, ensuring equipment and fixtures meet standards. (PV Process)
Cross‑Functional Collaboration: Work with Design, Quality, Manufacturing, Maintenance, and other Project Support Groups to meet all validation and implementation targets.
Quality & Performance Monitoring: Monitor yields, scrap, throughput, and downtime, leading rapid response to issues and implementing corrective actions (e.g., using 8D, 5 Whys).
Data Analysis: Conduct capability studies (Cp, Cpk) and interpret data to drive process stability.
Documentation & Handoff: Prepare documentation and ensure smooth transitions (handoff) to standard production teams.
Continuous Improvement: Capture lessons learned and implement standardized improvements for future launches.
Write process design specifications.
Analyze blueprints and interpret technical data.
Implement engineering plans by evaluating current situations.
Handle capital expenditure budget acquisition and control. Perform other duties as assigned to ensure achievement of section, department, or company plan.
Develop schedule and coordinate activities of machinery and tooling suppliers.
Design equipment layouts for individual lines, cells, and zones.
Oversee manufacturing of product for pre‑production trials.
Train manufacturing/maintenance members on new and improved processes.
Perform other duties as assigned to ensure achievement of section, department, or company plan.

KNOWLEDGE, SKILLS AND ABILITIES

Ability to prioritize workload.
Effective planning and implementation skills.
Detail oriented.
Ability to work both independently and as a member of a team.
Knowledge of machine mechanics, pneumatics, hydraulics, electronics, and materials.
Effective trouble‑shooting skills.
Strong “hands‑on” ability.
Capable of reading and understanding schematics.
Computer skills, Excel, Word, Email, Power Point, Solid works.
PLC programming experience.

QUALIFICATIONS, EDUCATION & EXPERIENCE REQUIRED

A bachelor's degree is REQUIRED. OR
An associate's degree with minimum 3-5 years’ experience in an engineering related role in the automotive industry. OR
5-10 years' experience in an engineering related role in the automotive industry.

ORGANIZATIONAL (AND OUTSIDE) RELATIONSHIPS

Customer
Design
Manufacturing
Maintenance
Quality
Advanced Launch
Quality Control
OMC
Production Control
etc.

WORK ENVIRONMENT

Office/Desk
Manufacturing Floor
Occasional Travel

PHYSICAL DEMANDS / REQUIREMENTS

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Physical Demands / Requirements (0-33%) (34-66%) (67-100%)