Production Engineer - J0052112

Astemo Ltd.; Berea (KY); On-site; USD 85,000 - 120,000; Full time

Job summary

Astemo Ltd. is seeking an experienced Site Production Engineer to lead manufacturing process optimization in a high‑volume automotive environment. The role focuses on continuous improvement, automation, and advanced manufacturing techniques across current production and new programs.

You will collaborate with the PE department, drive Lean/Six Sigma initiatives, and ensure adherence to APQP, PFMEA, and Control Plans while mentoring a cross-functional team on the shop floor.

Qualifications

• Bachelor’s degree in an engineering field required.
• 3+ years in automotive manufacturing, Tier 1 preferred.
• Experience with automated EV/HEV production environments preferred.
• Strong leadership and problem-solving abilities.

Responsibilities

• Lead Lean/Six Sigma to improve OEE and throughput.
• Support NPI, automation, and Run-at-Rate activities.
• Ensure IATF 16949/ISO 14001 compliance and safety.
• Provide technical leadership to site production engineers.

Skills

Leadership

Project management

Cross-functional comms

Safety risk assessment

APQP

PFMEA

SPC

AI and automation

MES systems

Robotics basics

Education

Bachelor’s degree in Electrical, Mechanical, Manufacturing, or Other Engineering

Tools

MES systems

Vision systems

Robotics

Job description

Job Description Summary This position will provide leadership, technical expertise, and critical engineering role in optimizing manufacturing processes, supporting world‑class quality with high-volume production, leading process innovation in a fast‑paced, technology‑driven environment. This position supports both current production and new program launches, with a strong focus on continuous improvement, automation, and advanced manufacturing techniques.

Description Job Description Summary This position will provide leadership, technical expertise, and critical engineering role in optimizing manufacturing processes, supporting world‑class quality with high-volume production, leading process innovation in a fast‑paced, technology‑driven environment. This position supports both current production and new program launches, with a strong focus on continuous improvement, automation, and advanced manufacturing techniques.

Key Responsibilities

Manufacturing Process Optimization & Continuous Improvement

• Support Lean Manufacturing & Six Sigma Initiatives (Kaizen, 5S, VSM).
• Lead improved line performance by driving OEE, throughput, equipment uptime/reliability, and cycle time improvements with Cross-Functional team.
• Analyze and interpret production data to identify and eliminate bottlenecks.
• Troubleshoot complex process and equipment issues, implementing robust corrective actions.
• Support Digital Manufacturing initiatives (MES, Smart Factory Technologies)

New Product Introduction (NPI), Automation, & Advanced Engineering

• Support collaboration with the Corporate PE team to support program launches through APQP, PPAP, and Run-at-Rate activities.
• Support development and optimization of manufacturing processes including automation, robotics, visions systems, and AI technology.
• Support Control Plans, PFMEA, and Standard Work Instruction development for new products.
• Support Corporate PE team with equipment validation (FAT/SAT), process capability studies, and pilot builds.
• Ensure manufacturing readiness for Start of Production (SOP).

Safety, Quality, & Compliance

• Promote Safety First culture & maintain industry leading safety performance
• Ensure compliance with IATF 16949, ISO 14001, & customer-specific requirements.
• Support root cause investigations using 8D, 5-Why, FTA, and Fishbone analysis.
• Implement error-proofing (poka-yoke) to reduce scrap, rework, & warranty risks.

PE Department & Cross-Functional Team (CFT) Leadership

• Provide supervisory support & technical leadership for other Site Production Engineers, as assigned by PE Department Management.
• Provide technical leadership for the Cross-Functional Team on the shop floor.
• Interface directly with OEM customers and key suppliers when required.

Qualifications

Education

• Bachelor’s degree in Electrical, Mechanical, Manufacturing, or Other Engineering field required.

Experience (preferred)

• 3+ years in automotive manufacturing, preferably Tier 1 supplier environment.
• Direct experience with automated (EV/HEV systems) production environments.

Knowledge, Skills, & Abilities (preferred)

• Strong leadership and project management capabilities
• Effective communication with cross-functional and global teams
• Ability to proactively identify safety risks/near misses & drive effective improvements
• Strong knowledge of AIAG standards for Automotive Manufacturing (ex. APQP, PPAP, Control Plans, PFMEA, Standard Work)
• Analytical and leadership skills to drive CFT problem solving activities through root cause determination & countermeasure implementation
• SPC and Process Capability analysis
• Ability to identify opportunities and implement Automation, Robotics, visions systems, AI technologies, MES Systems, Lean Manufacturing techniques, etc. to optimize processes
• Ability to thrive in a fast‑paced, launch‑intensive environment

Key Performance Indicators (KPIs)

• Safety Performance (OSHA Incident Rate-OIR) & Compliance
• Customer Concerns (Parts Per Million – PPM)
• Scrap and Defect Reduction (% of Sales $)
• Productivity (Efficiency, OEE – FTQ, Availability, & Performance %)
• Throughput improvement (Plan Attainment %, Jobs Per Hour – JPH)
• Successful product launches (on-time, in-budget, 0 PPM)