Process Excellence Specialist Cast Shop

Constellium; Florence, Muscle Shoals (AL, AL); On-site; USD 75,000 - 110,000; Full time

Job summary

Constellium Muscle Shoals is seeking a Process Specialist to provide on-shift technical support, audit procedures, and drive continuous improvement in the cast shop. You will lead safety initiatives, coach casting personnel, and analyze process data to reduce variability.

The role requires a technical degree with 3–5 years in a plant technical role or a technical degree with 7 years in heavy industry, plus strong communication and reporting skills.

Qualifications

• 4-year technical related degree from an accredited University required.
• Bachelor’s degree in Materials Science, Metallurgy, Metallurgical Engineering, or Mechanical Engineering preferred.
• Engineering Degree with 3-5 years' experience in plant technical role or technical degree with 7 years’ experience preferably in a heavy industry.
• Certification as an ASQ-CQE, CQA, or six-sigma preferred.
• Must be able to write technical reports.
• Must be able to transfer technical information into layman’s terms for complete communication.

Responsibilities

• Perform on shift procedural audits of both personnel and equipment.
• Identify SOP gaps and work with operations management to strengthen procedures.
• Act as an on-shift leader to support plant-wide safety initiatives.
• Coach and support casting personnel with SOPs.
• Utilize process audit results to focus operator training in specific areas needing improvement.
• Expedite disposition of non-conforming material, including all required systems movements.
• Disposition key equipment as it is removed from active service.
• Perform quality critical testing, including both PreFil and LiMCA.
• Troubleshoot EMC and DC casting issues.
• Utilize extensive process data systems to monitor and improve cast shop processes.
• Track and distribute long term SPC trends for the operation.
• Collect quality critical samples to be analyzed within the Constellium laboratory network.
• Lead Cross functional teams to investigate and resolve complex castability and process issues.
• Perform daily process data reviews with a goal of reducing process variability.

Skills

Problem solving

Technical writing

Communication

Cross-functional collaboration

Detail oriented

Data interpretation

Team leadership

Education

4-year technical degree

Bachelor’s in Materials Science/Metallurgy/Mechanical Engineering

Tools

Microsoft Office (Word, Outlook, Excel, PowerPoint)

Job description

Constellium Muscle Shoals is seeking a Process Specialist to provide on-shift technical support, audit procedures, and drive continuous improvement in the cast shop. You will lead safety initiatives, coach casting personnel, and analyze process data to reduce variability.

The role requires a technical degree with 3–5 years in a plant technical role or a technical degree with 7 years in heavy industry, plus strong communication and reporting skills.