Process Engineer - Spray Coating

Insight Global; Norwood (MA); On-site; USD 90,000 - 125,000; Full time

Job summary

Insight Global is seeking a Custom Spray Process Engineer in Norwood, MA to own the spray coating process, support daily operations, and resolve manufacturing issues. You will partner with manufacturing, quality, maintenance, and engineering to improve throughput and quality while ensuring GMP and ISO 13485 compliance.

Responsibilities include developing work instructions, training operators, leading improvement projects, and driving automation and new technologies to scale production and

Qualifications

• 3+ years of Process Engineering experience in a manufacturing environment (medical device industry strongly preferred).
• Experience troubleshooting manufacturing processes and equipment.
• Strong background in continuous improvement, Lean Manufacturing, and Six Sigma methodologies.
• Knowledge of GMPs, ISO 13485, and equipment validation activities (IQ/OQ/PQ).
• Experience working with MRP systems.
• Ability to analyze manufacturing data, identify root causes, and implement process improvements.

Responsibilities

• Own the custom spray coating manufacturing process and serve as technical owner.
• Lead continuous improvement initiatives and scale operations through automation and new technologies.
• Develop work instructions and train operators across manufacturing, quality, and engineering teams.
• Collaborate with manufacturing, quality, maintenance, and engineering to improve efficiency, quality, and throughput.

Skills

Process Engineering

Lean Six Sigma

Troubleshooting

GMP/ISO13485

IQ/OQ/PQ

MRP systems

Data analysis

Cross-functional leadership

Training operators

Education

Bachelor's degree in Engineering

Tools

SCADA (Ignition)

Minitab

Job description

The Custom Spray Process Engineer serves as the technical owner of the custom spray coating manufacturing process, supporting daily production operations and resolving process or equipment issues. This individual partners closely with manufacturing, quality, maintenance, and engineering teams to improve efficiency, quality, and throughput while ensuring compliance with GMP and ISO 13485 standards. They lead continuous improvement initiatives, analyze manufacturing data, optimize processes, and support scaling operations through automation and new technologies. The role also includes developing work instructions, training operators, and driving projects that improve manufacturing performance, quality, and customer satisfaction.

Must-Have Candidate Requirements

• 3+ years of Process Engineering experience in a manufacturing environment (medical device industry strongly preferred)
• Experience troubleshooting manufacturing processes and equipment
• Strong background in continuous improvement, Lean Manufacturing, and Six Sigma methodologies
• Knowledge of GMPs, ISO 13485, and equipment validation activities (IQ/OQ/PQ)
• Experience working with MRP systems
• Ability to analyze manufacturing data, identify root causes, and implement process improvements
• Experience leading cross-functional projects and driving operational efficiencies
• Strong communication skills with the ability to train operators and work across manufacturing, quality, and engineering teams
• Bachelor's degree in Engineering or related field

Nice-to-Have Experience

• Medical device manufacturing experience- what other industry can they come from
• Experience with SCADA systems (Ignition) and Minitab
• Coating, spray process, or automated manufacturing experience
• Experience with optical measurement equipment and profilometers