Process Engineer, Senior - Nekoosa

Iconex LLC.; Wisconsin Rapids (WI); On-site; USD 65,000 - 95,000; Full time

Job summary

An established industry player is seeking a Process Reliability Engineer to drive operational improvements in their manufacturing departments. This role focuses on enhancing efficiencies, optimizing machine performance, and implementing lean manufacturing principles. You will lead initiatives aimed at significant cost savings while ensuring processes run safely and effectively. This position offers a unique opportunity to work on high-value projects in a collaborative environment, making a tangible impact on production efficiency. If you are passionate about engineering and continuous improvement, this role is perfect for you.

Qualifications

• 5+ years of process engineering experience preferred.
• Strong knowledge of manufacturing processes and cost/benefit analysis.

Responsibilities

• Lead continuous improvement initiatives for operational cost savings.
• Provide technical expertise for new product development.
• Support safety initiatives and promote continuous improvement.

Skills

Problem-solving skills

Manufacturing process knowledge

Communication skills

Analytical skills

Organizational skills

Education

BS degree in Paper Science

Mechanical Engineering

Electrical Engineering

Chemical Engineering

Project Management

Job description

As the Process Reliability Engineer, you will be responsible for driving operational process improvements within our coating and converting manufacturing departments. You will focus on enhancing manufacturing efficiencies, optimizing machine performance, and delivering cost savings through the application of engineering and lean manufacturing principles.

You will ensure that our manufacturing processes run efficiently, safely, and cost-effectively. By implementing process improvements and supporting continuous improvement initiatives, the Process Reliability Engineer plays a key role in optimizing production and reducing operational costs.
This is an opportunity to make a real impact in a dynamic manufacturing environment, working on high-value projects that drive efficiency and cost savings. The role offers hands-on experience with process improvements, leadership in continuous improvement initiatives, and the chance to work alongside a collaborative team focused on operational excellence.

What You’ll Be Doing:

• Lead continuous improvement initiatives to deliver>$500K in annual operational cost savingsthrough scrap reduction, machine reliability improvements, and process efficiency enhancements.
• Work closely with site managers, supervisors, and production teams to implement sustainable process improvements and support manufacturing performance goals.
• Provide technical expertise to support new product development, ensuring manufacturing feasibility and addressing technical challenges
• Assist in the development and execution of theannual capital budget plan, ensuring projects are completed on time and within budget.
• Support safety initiatives by identifying and addressing safety concerns while promoting a culture of continuous improvement.

What It Takes:

• BS degreein Paper Science, Mechanical or Electrical Engineering, Chemical Engineering, Project Management, or a related field (preferred).
• +5 years of process engineering experience(preferred, but not required).
• Strong knowledge of manufacturing processes, including cost/benefit analysis and long-term strategic planning.
• Problem-solving skills with the ability todrive resolution of complex issuesindependently and as part of a team.
• Experience inpaper coating and converting operations(preferred, but not required).
• Willingness to support2nd or 3rd shift productionas needed based on business or project demands.
• Strong communication, analytical, and organizational skills with a detail-oriented and results-driven approach.

Other Things We Think You Should Know:

• Position Location: Wisconsin Rapids, WI
• Work Environment: Manufacturing plant setting with a mix of office and production floor exposure.
• Work Schedule: Full-time, with flexibility to support off-shift production as needed.
• Travel: Limited travel may be required for project execution and team collaboration.
• Compensation: Competitive salary with benefits, based on experience.