Process Engineer: Polymer Extrusion & Process Optimization

XSYS Global; Morristown (NJ); On-site; USD 95,000 - 125,000; Full time

Job summary

XSYS Global is seeking a Process Engineer to lead development, standardization, and optimization of manufacturing processes in polymer extrusion, compounding, and coating operations. You will work with Operations, R&D, Quality, Maintenance, and Supply Chain to drive efficiency and quality improvements.

Responsibilities include designing improvement initiatives, performing ROI analyses for CapEx, collaborating with vendors on equipment, and maintaining SOPs and process documentation to support

Qualifications

• B.S. in Polymer, Mechanical, Manufacturing or Industrial Engineering. Equivalent experience will be considered.
• 5–10 years of Process Engineering experience in polymer extrusion.
• Experience with multiple feed compounding extrusion is preferred.
• Experience with coating or sheet extrusion is preferred.
• Knowledge of statistical process control, root cause analysis, and data historians.
• ASQ Six Sigma Green Belt, Black Belt, or Quality Engineer preferred.
• Excellent negotiation and interpersonal skills. Able to communicate from shop floor to VP.
• Ability to stay organized while handling multiple priorities.

Responsibilities

• Design, lead, and evaluate process improvement initiatives focusing on safety, quality, throughput, yield, waste reduction, and cost optimization.
• Develop ROI analyses and justify CapEx projects; lead projects from concept through commissioning.
• Collaborate with vendors to specify, source, install, qualify, and optimize new manufacturing equipment and technologies.
• Establish and maintain process control parameters and troubleshooting methods for consistent product quality.
• Support new product development, process scale-up, and commercialization with R&D and Operations teams.
• Create, update, and maintain SOPs, work instructions, and ISO-quality records.
• Lead root-cause investigations and corrective actions for deviations and safety incidents.
• Provide technical guidance and training on best practices and continuous improvement.

Skills

Process optimization

Statistical analysis

SOP development

Cross-functional collaboration

Education

B.S. in Polymer/Mechanical/Manufacturing/Industrial Engineering

Tools

SPC software

Data historians

Job description

XSYS Global is seeking a Process Engineer to lead development, standardization, and optimization of manufacturing processes in polymer extrusion, compounding, and coating operations. You will work with Operations, R&D, Quality, Maintenance, and Supply Chain to drive efficiency and quality improvements.

Responsibilities include designing improvement initiatives, performing ROI analyses for CapEx, collaborating with vendors on equipment, and maintaining SOPs and process documentation to support