Process Engineer - Manufacturing

ZipRecruiter; Mount Vernon (VA); On-site; USD 80,000 - 110,000; Full time

Job summary

A global leader in materials, POLYVANTIS is seeking a dedicated Process Engineer to optimize manufacturing processes. This role offers a chance to impact product quality while utilizing Six Sigma methodologies. Ideal candidates will have experience in manufacturing with strong analytical skills, ideally in film or sheet extrusion.

Benefits

Excellent pay and benefits

Comprehensive learning programs

Collaborative culture

Qualifications

• 3-7 years of experience in manufacturing or process engineering.
• Strong experience in Six Sigma (Green Belt or Black Belt).
• Demonstrated ability to drive change and lead projects.

Responsibilities

• Lead process improvement initiatives using Six Sigma and data analysis.
• Analyze production data to identify trends and bottlenecks.
• Collaborate with teams to develop process controls and best practices.

Skills

Six Sigma

Data Analysis

Problem Solving

Project Management

Education

Bachelor's degree in Chemical Engineering

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Materials Science

Tools

Minitab

JMP

Excel

Power BI

Job description

Job DescriptionJob DescriptionCompany profile:
POLYVANTIS is a global, multi-material player with some of the most coveted and iconic brands in the industry – such as PLEXIGLAS, ACRYLITE and LEXAN Film and Sheet. With 1,500 employees and 15 production sites worldwide, we offer unmatched global capabilities, providing customers with innovative solutions in sheet and film for air and rail, automotive, building and construction, electrical, healthcare and security, and lighting and signage markets.

A career at POLYVANTIS means you will make an impact on the Company’s success each day. We offer excellent pay and benefits, along with comprehensive learning programs to help grow your career. Apply now to join our team and we will become Stronger Together.
Job Purpose
We are seeking a data-driven Process Engineer with a strong background in Six Sigma methodologies and continuous improvement to join our Mt. Vernon team. This role will be pivotal in optimizing manufacturing processes, improving product quality, increasing throughput, and driving operational excellence in our sheet and film production lines.
Primary Responsibilities

• Lead process improvement initiatives using Six Sigma, Lean, and data analysis tools to reduce waste, improve yield, and enhance product quality.
• Analyze production data to identify trends, bottlenecks, and opportunities for improvement.
• Collaborate with production, quality, and maintenance teams to develop and implement process controls and best practices.
• Lead root cause analysis (RCA) efforts and implement corrective/preventive actions (CAPA).
• Drive standardization of processes and documentation, including process maps, work instructions, and control plans.
• Support the commissioning and scale-up of new equipment, materials, or processes.
• Monitor key process indicators (KPIs) and report on process performance and improvement progress.
• Train operations staff on new procedures and quality initiatives.
• Partner with corporate engineering, R&D, and safety to ensure alignment with organizational goals.
• Provide sustainable opportunities for improvement

Requirements:

• Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related field.
• 3–7 years of experience in manufacturing or process engineering, preferably in film, sheet extrusion, or plastics.
• Strong experience in Six Sigma (Green Belt or Black Belt ) and statistical process control (SPC).
• Proficiency with data analysis tools (e.g., Minitab, JMP, Excel, Power BI).
• Demonstrated ability to drive change and lead cross-functional projects.
• Excellent problem-solving, communication, and project management skills.
• Hands-on, plant-floor with a commitment to safety and operational excellence.

Why Join Polyvantis

• Make a measurable impact in a high-visibility role at a growing site.
• Join a collaborative culture that values curiosity, integrity, and action.
• Gain exposure to a diverse product portfolio and advanced manufacturing technologies.
• Enjoy opportunities for career growth within a global company committed to innovation and sustainability.

Work Availability

Regular, predictable attendance is an essential function of this position. Applicants must be regularly available and willing to work Monday- Friday during assigned hours of operation and such other hours as the company determines are necessary or desirable to meet business needs.

We are proud to be a diverse and an equal opportunity employer. We are fully committed to a culture of respect and .

Powered by JazzHR

ive2mWQkfm