Process Engineer in Joining Technologies

Boschgroup; Charleston (SC); Presencial; USD 90.000 - 130.000; Jornada completa

Ventajas ofrecidas por este puesto de trabajo

Competitive Salary

Paid Time Off

401k match

Health insurance

Parental leave

Life and disability protection

Onsite facilities

Descripción de la vacante

Bosch in Charleston, USA seeks a process engineer specializing in joining technologies (press-fit and automated screw driving) to optimize automated assembly and reduce cycle times and defects.

As a process owner and expert in joining processes, you will collaborate with global teams, drive improvements, and mentor others in screw driving and pressing technologies.

Formación

• Bachelor of Science in Engineering or similar field required.
• Minimum three years' experience in automated, industrial manufacturing.
• Willingness to travel internationally and work with cross-functional, international teams.
• Strong problem solving using systematic methods (8D, 5-Why, Shainin).
• Experience with data analysis tools (Python/SQL/Power BI) and SPC basics.

Responsabilidades

• Specifying, debugging and improving press machines, automated screwdrivers and torque-controlled systems.
• Use data-driven methods to resolve torque deviations and misalignment.
• Lead development and implementation of new joining processes and equipment upgrades.
• Define critical process parameters (press force, distance, torque curves).
• Collaborate with internal/external partners for process optimization.
• Mentor and train associates in screw driving and pressing processes.

Conocimientos

Cross-functional

Process optimization

Data analysis

Troubleshooting

Communication

Travel willing

German/English

Educación

Bachelor of Science in Engineering

Herramientas

Python

SQL

Minitab

Power BI

JMP

PLC programming

VB.NET

Descripción del empleo

This posting is for a process engineer / expert in joining technologies (automated screw driving and press fitting). Responsible for optimizing and troubleshooting automated assembly processes, focusing on press fit operations and automated screw driving ensuring high-precision, reliable mechanical connections while reducing cycle times and defect rates.

Process owner and technical expert for existing joining processes (press-fit and automated screw driving) within the plant and as a member of the Bosch Center of Competency and the International Production Network.

• Specifying, debugging and improving press machines, automated screwdrivers and torque-controlled systems
• Utilize data driven methods to resolve complex production issues, including torque deviations, improper seating and material misalignment, maintenance, trials, capacity planning and process capabilities
• Lead development and implementation of new processes, new technologies, equipment upgrades and projects to reduce cycle time and improve overall equipment effectiveness
• Define, document and manage critical process parameters such as press force, distance, press depth, screw speed, and torque curves
• Collaborate with internal and external partners (process development, quality, suppliers, production, logistics, quality) for process and equipment optimizations
• Communication and participation with lead plants and expert teams on latest technologies and process improvements
• Project management and ability to lead teams
• Mentor and train associates in all facets of screw driving and pressing processes

Required Knowledge competencies and attributes

• Have a Bachelor of Science Degree in Engineering (or similar field)
• Be a self-starter and innately curious, with the ability and willingness to dive into and lead development of technical processes
• Have minimum three years' experience in automated, industrial manufacturing
• Be comfortable with cross functional activities and international teams
• Be structured and systematic in his / her /their work approach, willing to adapt to dynamic changes and multi-tasking
• Be willing and able to travel internationally
• Communicate effectively at all levels of the organization
• Be adept in systematic problem-solving methodology (8D, 5-Why, Shainin, etc.)

Strong augmentation of the candidate profile would include experience with

• Joining technologies - automated screw driving and pressing equipment and processes
• Fastening technology including torque-angle analysis, clamp load generation, thread engagement, joint design, fastening strategies, and residual preload management
• Press-fit process design including interference calculations, force-displacement curve analysis, tolerance stack-up evaluation, retention force validation, and material interaction effects
• Analyzing and interpreting process signatures including torque-angle, torque-time, force-distance, and force-time curves to identify process abnormalities and optimize assembly performance

Experience applying SPC methodologies and interpreting Cp/Cpk studies to establish and maintain process capability

• Conducting Measurement Systems Analysis (MSA), Gauge R&R studies, process validation activities and capability studies
• Understanding of servo-driven assembly systems, industrial networks, and controls integration
• Experience utilizing data analysis tools such as Python, SQL, Minitab, JMP, Power BI, or equivalent to identify process trends and optimize joining system performance
• Experience with software development or scripting languages (Python, C#, C++, VB.NET) is desirable
• Equipment maintenance and management (PM, TPM)
• Plc programming, industrial control technologies
• Strong documentation skills
• German or English language background

Benefits

• Competitive Salary
• Competitive Time Away from Work Policy
• Paid Time Off (PTO): 16 days (Up to 30 days based on seniority)
• Personal Days (PAA): 5 days
• Company Paid Holidays: 9 days
• Paid Parental Leave: 6 Weeks
• Industry Best Retirement Benefit
• 401k - 75% match up to the first 9% contribution
• Unique Bosch Defined Contribution (BDC) plan provides 100% company-funded 401(k) contributions , ranging from 2.5% to 6.5% of your pay, helping you secure your financial future
• Student Debt Retirement Savings Match
• Profit Sharing Bonus (CPrP) up to 10%
• Medical, dental, and vision coverage
• Onsite Cafeteria with multiple menu options
• Onsite Starbucks Cafe
• Onsite Bosch Store (Employee Discount)
• Your well-being matters at Bosch! We offer a competitive compensation and a benefits package designed to empower you in every area of your life. This includes premium health coverage, a 401(k) with generous matching, resources for financial planning and goal setting, ample paid time off, parental leave, and comprehensive life and disability protection. We're investing in your success! Bosch Benefits | Bosch in the USA

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