Process Engineer in Joining Technologies

Bosch; North Charleston (SC); In loco; USD 85.000 - 120.000; Tempo pieno

Vantaggi offerti da questo lavoro

Paid Time Off (PTO)

401k with generous matching

Medical, dental, and vision coverage

Profit Sharing Bonus

Descrizione del lavoro

Bosch Group in the United States is seeking a Process Engineer specializing in joining technologies (press-fit and automated screw driving). The role focuses on optimizing automated assembly processes, reducing cycle times and defects while maintaining high precision in mechanical connections.

Responsibilities include leading process development, equipment upgrades, and mentoring teams, with travel international as needed. Requires a BS in engineering and 3+ years in automated manufacturing.

Competenze

• Bachelor of Science Degree in Engineering (or similar field).
• Minimum three years' experience in automated, industrial manufacturing.
• Willingness to travel internationally.
• Comfort with cross-functional activities and international teams.

Mansioni

• Own and optimize existing joining processes (press-fit and automated screw driving) within the plant.
• Specify, debug and improve press machines, automated screwdrivers and torque-controlled systems.
• Use data-driven methods to resolve production issues including torque deviations and misalignment.
• Lead development and implementation of new processes, technologies, equipment upgrades and projects to reduce cycle time and improve overall equipment effectiveness.
• Define and manage critical process parameters such as press force, distance, press depth, screw speed, and torque curves.
• Collaborate with internal and external partners for process and equipment optimizations.
• Mentor and train associates in screw driving and pressing processes.
• Project management and ability to lead teams.

Conoscenze

Analytical thinking

Problem solving

Cross-functional collaboration

Team leadership

Communication

Travel internationally

Formazione

Bachelor of Science in Engineering

Strumenti

Press machines

Automated screwdrivers

Torque-controlled systems

Descrizione del lavoro

Process Engineer in Joining Technologies

• Full-time

Do you want beneficial technologies being shaped by your ideas? Whether in the areas of mobility solutions, consumer goods, industrial technology or energy and building technology - with us, you will have the chance to improve quality of life all across the globe. Welcome to Bosch.

This posting is for a process engineer / expert in joining technologies (automated screw driving and press fitting). Responsible for optimizing and troubleshooting automated assembly processes, focusing on press fit operations and automated screw driving ensuring high-precision, reliable mechanical connections while reducing cycle times and defect rates.

• Process owner and technical expert for existing joining processes (press-fit and automated screw driving) within the plant and as a member of the Bosch Center of Competency and the International Production Network
• Specifying, debugging and improving press machines, automated screwdrivers and torque-controlled systems
• Utilize data driven methods to resolve complex production issues, including torque deviations, improper seating and material misalignment, maintenance, trials, capacity planning and process capabilities
• Lead development and implementation of new processes, new technologies, equipment upgrades and projects to reduce cycle time and improve overall equipment effectiveness
• Define, document and manage critical process parameters such as press force, distance, press depth, screw speed, and torque curves
• Collaborate with internal and external partners (process development, quality, suppliers, production, logistics, quality) for process and equipment optimizations
• Communication and participation with lead plants and expert teams on latest technologies and process improvements
• Project management and ability to lead teams
• Mentor and train associates in all facets of screw driving and pressing processes

Required Knowledge competencies and attributes:

The qualified applicant must:

• Have a Bachelor of Science Degree in Engineering (or similar field)
• Be a self-starter and innately curious, with the ability and willingness to dive into and lead development of technical processes
• Have minimum three years' experience in automated, industrial manufacturing
• Be comfortable with cross functional activities and international teams
• Be structured and systematic in his / her / their work approach, willing to adapt to dynamic changes and multi-tasking
• Be willing and able to travel internationally
• Communicate effectively at all levels of the organization
• Be adept in systematic problem-solving methodology (8D, 5-Why, Shainin, etc.)

Strong augmentation of the candidate profile would include experience with:

• Joining technologies - automated screw driving and pressing equipment and processes
• Fastening technology including torque-angle analysis, clamp load generation, thread engagement, joint design, fastening strategies, and residual preload management
• Press-fit process design including interference calculations, force-displacement curve analysis, tolerance stack-up evaluation, retention force validation, and material interaction effects
• Analyzing and interpreting process signatures including torque-angle, torque-time, force-distance, and force-time curves to identify process abnormalities and optimize assembly performance
  Experience applying SPC methodologies and interpreting Cp/Cpk studies to establish and maintain process capability
• Conducting Measurement Systems Analysis (MSA), Gauge R&R studies, process validation activities and capability studies
• Understanding of servo-driven assembly systems, industrial networks, and controls integration
• Experience utilizing data analysis tools such as Python, SQL, Minitab, JMP, Power BI, or equivalent to identify process trends and optimize joining system performance
• Experience with software development or scripting languages (Python, C#, C++, VB.NET) is desirable
• Equipment maintenance and management (PM, TPM)
• German or English language background

Benefits

• Competitive Time Away from Work Policy
• Paid Time Off (PTO): 16 days (Up to 30 days based on seniority)
• Personal Days (PAA): 5days
• Company Paid Holidays: 9 days
• Industry Best Retirement Benefit
• 401k - 75% match up to the first 9% contribution
• Unique Bosch Defined Contribution (BDC) plan provides 100% company-funded 401(k) contributions, ranging from 2.5% to 6.5% of your pay, helping you secure your financial future
• Student Debt Retirement Savings Match
• Profit Sharing Bonus (CPrP) up to 10%
• Medical, dental, and vision coverage
• Onsite Cafeteria with multiplemenu options
• Onsite Starbucks Cafe

Your well-being matters at Bosch! We offer a competitive compensation and a benefits package designed to empower you in every area of your life. This includes premium health coverage, a 401(k) with generous matching, resources for financial planning and goal setting, ample paid time off, parental leave, and comprehensive life and disability protection. We're investing in your success! Bosch Benefits | Bosch in the USA

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