Process Engineer, Assembly 2

Taleo; Alabama; Hybrid; USD 80,000 - 110,000; Full time

Job summary

Mercedes-Benz U.S. International, Inc. in Alabama seeks a Process Engineer, Assembly 2 to support shop operations and enable a safe, productive process aligned with the Mercedes Production System (MPS).

You will lead continuous improvement projects, develop process capability studies, and collaborate across groups to ensure high-quality assembly of Mercedes luxury vehicles at MBUSI.

Qualifications

• Bachelor's degree in Mechanical, Electrical, or Industrial Engineering.
• Minimum 3 years of automotive engineering or equivalent experience.
• Strong problem solving in cross-functional teams.

Responsibilities

• Develop systems to improve process capability.
• Identify special process characteristics and control limits.
• Perform and develop countermeasures for FMEA.
• Develop TPM inspection content to aid process control.
• Lead continuous improvement projects for model changes and cost improvements.
• Ensure process integrity via MPS and regular audits.
• Improve safety, ergonomics, quality, and cost effectiveness in processes.
• Conduct process capability studies and audits for quality.
• Investigate problems and implement countermeasures with cross-functional teams.
• Evaluate equipment condition, plan changes, and optimize layouts.
• Prepare for product changes and verify closure of concerns.
• Generate equipment and tooling specifications.
• Train assembly team members on process changes.
• Assess alternative production processes for viability.

Skills

Problem solving

Communication skills

Cross-functional teamwork

Education

Bachelor's degree in Mechanical/ Electrical/ Industrial Engineering

Tools

AutoCAD

MS Office

Job description

Job Description - Process Engineer, Assembly 2 (MER00044XD)

Process Engineer, Assembly 2 Group : Mercedes-Benz Group AG

Description

Mercedes-Benz: Building Exceptional Vehicles… and Careers!

The best chapters in Alabama’s automotive success story are yet to come. The Mercedes-Benz automobile of the future will be different; greener, more efficient, safer, and even more fascinating.

Only one thing will never change – It will wear a star.

The vehicles we manufacture are the finished results of our skilled workforce, and we're hiring even more. We are looking for Specialists and Team Members to join us in crafting a wide variety of vehicles from the Mercedes-Maybach GLS SUV to our all-electric electric vehicle, the EQS SUV and EQE SUV. Our Tuscaloosa County site is home to the production of Mercedes’ luxury SUV models, including electric vehicles. Just down the road in Bibb County, MBUSI has launched the production of high-performance lithium-ion batteries. Our two campuses are among the most advanced automotive manufacturing facilities in the world, with over 6 million square feet combined.

MBUSI offers an excellent total rewards package including competitive compensation, health and life insurance, 401(k) matching program and defined contribution retirement plan, annual bonuses, tuition assistance, and paid holidays. Further on-site MBUSI resources such as childcare, medical center and fitness center are available for all to utilize.

Our Team Members share a common goal to be the best luxury auto manufacturer in North America. MBUSI is committed to excellence and actively promotes positive team culture, teamwork, safety, quality, and continuous improvement.

Mercedes-Benz, U.S. International, Inc. takes pride in being an Equal Employment Opportunities workplace. Mercedes-Benz U.S. International, Inc. is committed to equal opportunity regardless of race, age, ethnic origin, and any other characteristics classified under applicable Local and Federal laws.

All qualified candidates are encouraged to apply for the opportunity to join us in electrifying the future!

Purpose of the Position

Under general supervision, this position will support shop operations to facilitate a safe and productive process in accord with the Mercedes Production System (MPS).

Essential Functions

• Develop systems to improve process capability.
• Identify special process characteristics and their required control limits.
• Perform, maintain and develop countermeasures for potential failure mode and effects analysis.
• Develop the content of TPM inspections to assist in control of the process.
• Manage process continuous improvement projects for model changes, new technologies, process modifications and cost improvements.
• Ensure product and process integrity through implementation of MPS and daily/weekly process audits.
• Develop processes and maintain integrity with respect to safety/ergonomics, quality, efficiency and cost effectiveness.
• Perform process capability studies and audits as required to maintain the highest level of product quality.
• Investigate process/product problems and implement and verify effective countermeasures working in conjunction with (Group Leaders, Team Leaders, Team Members and SQE, PPS, EVS, PE, PCS and development departments), utilizing the problem solving process.
• Ensure the optimal condition of equipment and processes.
• Evaluate work station layouts, prepare standard times which were determined by evaluation of standard and empirical data and validate process times to ensure optimized process design.
• Plan and prepare for product changes and their impact on processes, equipment, tooling, etc.
• Participate in production trials with appropriate departments and verify closure of concerns.
• Assist in closing concerns generated from quality audits including GFP and CPA and from APA audits.
• Generate equipment and tooling specifications.
• Assist in training for assembly team members, team leaders and group leaders on process changes.
• Evaluate alternative production processes and assess their viability.

Administration

• Evaluate impact of engineering changes on shop processes.
• Perform error analysis and countermeasures.
• Write rework and repair procedures.
• Verify production readiness through SMP reviews.
• Prepare formal reports for the purpose of communicating problem/project status.
• Lead across functional problem solving meetings with other departments.
• Analyze production statistics (downtime, FTC, quality concerns, and TPM).

Perform safe work practices and participate in trainings and safety programs in a positive and proactive way by following safety rules, procedures, regulations, standards and laws. Report all unsafe acts, unsafe conditions, and injuries to management, including your supervisor, or the Safety Department. Work safely 100% of the time.

Perform other duties as required.

Qualifications

QUALIFICATIONS: Education, Experience and Necessary Skills all must be met in order to qualify for position.

Education

This position requires a Bachelor's degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, Or related area or the equivalent combination of education and experience.

Experience

A minimum of three (3) years' of relevant professional experience in the following area(s): Automotive engineering experience or equivalent engineering experience (i.e. process, maintenance, design and /or project management)

Necessary Skills, Certifications, etc

Working knowledge of MS Office
Very strong problem solving skills in a cross-functional team environment

Preferred Skills

Excellent communication skills and the ability to work well within team environment
German language skills
Auto Cad