Process Engineer

Catalent Pharma Solutions; Winchester (VA); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Paid time off

Health benefits

Tuition reimbursement

Onsite engagement activities

Diversity and inclusion programs

Wellness program

Job summary

Catalent’s Winchester, KY site is a flagship U.S. manufacturing location for large-scale oral solid dose forms. We seek a Process Engineer to lead projects that enhance safety, efficiency, quality, and compliance across capital and continuous improvement initiatives.

The role requires collaboration across teams, strong technical skills, and the ability to deliver results. Shift is Monday–Friday, 8 AM–5 PM, onsite in Winchester, KY.

Qualifications

• Bachelor’s degree in Engineering (Mechanical or Electrical preferred) is required.
• Proficient in English verbal and written communication.
• Proficient in Microsoft Office applications (Word, Excel, Project, PowerPoint).
• Understanding of Automation Controls and PLCs and ability to work with contractors.
• Knowledge of cGMP principles and project management fundamentals.

Responsibilities

• Prioritize capital projects to improve site performance and efficiency in safety, cost, and quality.
• Guide specification and selection of process, utility, and facility equipment.
• Manage asset reliability risks that could impact operations.
• Develop KPI systems for uptime, downtime, scrap, and yield.
• Manage continuous improvement project pipeline and prioritization.
• Communicate technical progress to Business Development and Project Management.
• Ensure reliability and maintainability of installations.
• Define and refine Asset Maintenance Plan including preventive maintenance and predictive testing.

Skills

Engineering experience

Project management

Continuous improvement

cGMP knowledge

Automation controls

Data analysis

Communication

Education

Bachelor’s degree in Engineering (Mechanical or Electrical preferred)

Tools

PLC

Microsoft Office

Job description

Process Engineer About Site

Catalent’s Winchester, KY site is the company’s flagship U.S. manufacturing location for large‑scale oral solid dose forms, operating from a 180,000‑square‑foot facility with fully integrated development and analytical services. The site specializes in complex and controlled‑release oral dose technologies, supporting product development, technology transfer, and commercial manufacturing across pharmaceutical and consumer health programs. Winchester has a long commercial manufacturing track record, having launched 100+ products and producing billions of tablets and capsules annually, making it a critical site within Catalent’s oral dose network.

Position Summary

We have an opportunity for a Process Engineer to join our team. In this role, you will lead projects that improve manufacturing safety, efficiency, quality, and compliance. You will work on capital projects, continuous improvement initiatives, and new product introductions. This position requires strong technical skills and the ability to collaborate across teams to deliver results.

Shift: Monday-Friday 8 AM - 5 PM Location: Winchester, KY 100% Onsite

The Role

• Prioritize capital projects to improve site performance and efficiency in safety, cost, and quality.
• Guide the specification and selection of process, utility, and facility equipment to support site needs.
• Manage asset reliability risks that could impact plant or business operations.
• Develop systems to identify and measure key performance indicators such as uptime, downtime, scrap, and yield.
• Manage continuous improvement project pipeline and prioritize based on cost, benefit, and effort.
• Organize, manage, and communicate technical progress to Business Development and Project Management.
• Work with Project Engineering to ensure reliability and maintainability of new and modified installations.
• Guide efforts to ensure reliability and maintainability of equipment, processes, utilities, facilities, controls, and safety/security systems.
• Define, design, develop, monitor, and refine an Asset Maintenance Plan including preventive maintenance tasks and predictive testing methodologies.
• Develop engineering solutions to repetitive failures and other issues affecting plant operations using data analysis tools such as Statistical Process Control, Reliability modeling, Fault Tree Analysis, Six Sigma methodology, and Root-Cause Analysis.
• Provide technical support to production, maintenance management, and technical personnel.
• Determine equipment required to meet customer demand and critical process parameters.
• Support manufacturing during critical process development work for scaling to commercial process.
• Perform other duties as required in support of Catalent Pharma Solutions high performance.

The Candidate Minimum Requirements

Bachelor’s degree in Engineering (Mechanical or Electrical preferred) or related field required.

• Proficient in English verbal and written communication skills to convey and receive ideas and instructions within and outside the organization.
• Proficient in Microsoft Office applications including Word, Excel, Project, and PowerPoint.
• Understanding of Automation Controls and Programmable Logic Controllers (PLC).
• Ability to work with contractors and apply current Good Manufacturing Practice (cGMP) principles to project work.
• Fundamental understanding of project management methodologies including budgeting and scheduling.
• Strong organization and communication skills with engineers, customers, and site leadership.
• Ability to work with others to generate detailed documentation in support of projects such as business justification and user requirements.
• Strong computer skills including Microsoft Word, Project, PowerPoint, and Excel.
• Individual may be required to sit, stand, walk, squat, kneel, or bend over for an extended period of time.
• Specific vision requirements include reading of written documents, equipment inspection, and use of computer monitors.

Preferred Skills & Background

• 2+ years of engineering experience in a manufacturing environment preferred.
• Experience with project management or continuous improvement projects.
• Experience in pharmaceutical, food, or biotechnology industry.

Why You Should Join Catalent

Positive and fast-paced working environment focusing on continually improving processes to remain innovative and dynamic.

• Competitive Paid Time Off plus 8 paid holidays.
• Medical, dental, and vision benefits effective day one of employment.
• Tuition Reimbursement to help you finish your degree or earn a new one.
• Site-based Employee Engagement activities such as NCAA Basketball Brackets, Golf Scrambles, Annual Onsite Pet Adoption Events, and Mentorship Partnerships with Local Schools.
• Employee Resource Groups focusing on Diversity and Inclusion.
• Environmentally friendly initiatives including Adopt-a-Highway Clean-up programs.
• Defined career path and annual performance review process with potential for career growth.
• WellHub program to promote overall physical and mental wellness.
• Perkspot offers exclusive discounts from over 900 merchants in various categories.

Catalent offers rewarding opportunities to further your career! Join the global drug development and delivery leader and help us bring over 7,000 life‑saving and life‑enhancing products to patients around the world.

Catalent is an Equal Opportunity Employer, including disability and veterans.

If you require reasonable accommodation for any part of the application or hiring process due to a disability, you may submit your request by sending an email, and confirming your request for an accommodation and include the job number, title and location to [e-mail]. This option is reserved for individuals who require accommodation due to a disability.

Notice to Agency and Search Firm Representatives:

Catalent Pharma Solutions (Catalent) is not accepting unsolicited resumes from agencies and/or search firms for this job posting. Resumes submitted to any Catalent employee by a third party agency and/or search firm without a valid written & signed search agreement, will become the sole property of Catalent. No fee will be paid if a candidate is hired for this position as a result of an unsolicited agency or search firm referral. Thank you.

Important Security Notice to U.S. Job Seekers:

Catalent NEVER asks candidates to provide any type of payment, bank details, photocopies of identification, social security number or other highly sensitive personal information during the offer process, and we NEVER do so via email or social media. If you receive any such request, DO NOT respond— it is a fraudulent request. Please forward such requests to [e-mail] for us to investigate with local authorities.

California Job Seekers can find our California Job Applicant Notice HERE.

Volunteer Work Disclosure:

Applicants for employment in Massachusetts may include in their employment history any verified work performed on a volunteer basis.

Massachusetts Lie Detector Test Notice:

It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law may be subject to criminal penalties and civil liability. Consistent with Massachusetts law, Catalent does not require or administer lie detector tests as a condition of employment or continued employment.

Catalent, Inc. is a leading global contract development and manufacturing organization (CDMO) whose mission is to develop, manufacture, and supply products that help people live better and healthier lives. Catalent is dedicated to delivering unparalleled service to pharma, biotech, and consumer health customers, supporting product development, launch, and full life-cycle supply. With time-tested experience in development sciences, delivery technologies, and multi-modality manufacturing, Catalent supports the acceleration of development programs and the launch of more than a hundred new products every year. Powered by thousands of scientists and technicians and the latest technology platforms at more than 40 global sites, Catalent supplies billions of doses of life‑enhancing and life‑saving treatments for patients annually.