Process Engineer

Sensata Technologies, Inc.; Vista (CA); On-site; USD 99,000 - 136,000; Full time

Job summary

Sensata Technologies, Inc. in Vista, CA is seeking a Process Engineer to develop and modify manufacturing processes to boost product performance and efficiency.

The role involves close collaboration with design engineers, suppliers, program managers, and quality teams to ensure manufacturability and cost targets. You will lead process development, support APQP deliverables, and help scale high-volume assembly and testing for BLDC Motors and VCAs, while ensuring compliance with ITAR/EAR

Qualifications

• Bachelor's degree or equivalent in engineering or related field.
• Experience collaborating with cross-functional teams.
• Strong communication and presentation skills.
• Proficient in MS Office tools (Word, Excel, PowerPoint).

Responsibilities

• Key participant in development of new production processes and/or adapt existing production processes for assembly, calibration and testing.
• Define specifications for production equipment and interact with in-house mechanization and/or equipment suppliers to ensure equipment meets specs.
• Collaborate with other departments on process specifications, quality aspects, product specs and equipment continuity.
• Support manufacturing readiness from NBO through SOP and ramp-up, ensuring cost, quality and delivery targets.

Skills

Strong communication skills

Team player

MS Office proficiency

Fast-paced environment adaptability

Education

Bachelor's degree or equivalent

Job description

Vista, CA

Full time

IRC98415

The Process Engineer is responsible for developing or modifying manufacturing processes to increase product performance, improve manufacturing efficiency and boost profits. This position works closely with design engineers, equipment vendors, program managers, marketing, and quality engineers to support the development of new electromechanical products. They are responsible for providing the overall process design and suggesting measures to improve product design for manufacturability. This includes the development of new equipment and process flows as well as developing cost estimates for labor and capital. They will also provide ongoing sustaining support to production lines at our global make sites.

General Responsibilities

• Key participant in the development of new production processes and/or adapt existing production processes for assembly, calibration and testing

• Define specifications for production equipment and interact with mechanization (in house) and/or equipment suppliers to ensure equipment will meet specifications

• Key participant in global new product development project teams to enable successful launch of new products

• Collaborate with other departments on process specifications, quality aspects, product specifications and continuity of equipment

• Influence product designs during new product development phase to ensure economical and defect free manufacture

• Developing new or improved manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications

• Organize the arranging of sample lines and process development equipment

• Key participant in advanced quality planning activities

• Coordinates all functional requirements, the reviewing of designs and debugging /qualifying new high volume assembly /test equipment or tooling

• Transferring knowledge to make site personnel

• Support improvement projects to reduce cycle time, defects and manufacturing costs

• Work with suppliers and contract manufacturers to ensure processes are capable, have sufficient controls in place, can meet out delivery requirements, and meet our cost targets

• Evaluate technical capabilities including tooling design, build experience, maintenance program, processes and process controls, cell automation- if required, quality control systems, and material knowledge

Experience / Qualifications

• A university degree required (i.e. Bachelors degree) or equivalent relevant work experience

• Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands

• Strong communication skills; oral, written and presentation

• Strong organization, planning and time management skills to achieve results

• Strong personal and professional ethical values and integrity

• Holds self-accountable to achieving goals and standards

• Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)

• Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers

• Support the development of advanced manufacturing processes and automation for BLDC Motors and Voice Coil Actuators, including winding, magnet assembly, precision bonding, soldering, laser welding, and actuator assembly.

• Drive innovation in motor manufacturing techniques (e.g., high-speed winding, precision balancing, coil insertion, magnetization, and VCA assembly processes).

• Support execution of APQP deliverables for new product programs, including:

Process Flow Diagrams (PFD)

PFMEA (Process Failure Mode & Effects Analysis)

Control Plans

Measurement System Analysis (MSA)

PPAP readiness and submission support

• Develop and qualify high-performance test systems for motors and VCAs including:

Electrical performance testing (torque, speed, efficiency)

Thermal and environmental validation

End-of-line functional testing with automated data capture to ensure processes meet AS9100 and customer-specific quality requirements.

• Serve as the process engineering lead on cross-functional NPD programs.

• Provide DFM/DFA feedback to design engineering to optimize product manufacturability.

• Drive manufacturing readiness from NBO through SOP and ramp-up, ensuring alignment with cost, quality, and delivery targets.

This position requires eligibility to obtain authorization under the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). Non-US Persons, as defined in the ITAR and EAR, may not be eligible to obtain authorization.

Base Salary Range:

$99,040.00 - $136,180.00

At Sensata, our employees are the key to our success and growth. We recognize that each individual brings their own unique experience, therefore the base salary range information shown above is a general guideline only. Sensata considers several factors when extending an offer, including, but not limited to, a candidate’s experience and qualifications, as well as internal equity, market and business considerations. In addition to base salary, Sensata offers competitive medical, dental, vision, life and disability insurance plans, along with education reimbursement, wellness programs, a 401(k) retirement plan with Company matching, and a variety of paid time off, such as vacation or flex-time, sick, bereavement, and parental leave. Certain positions are also eligible for short-term incentive and long-term incentive programs.

Smarter Together

• Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing

• Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication

• As OneSensata, we are working together to make things work together

Sensing is what we do.

In fact, our name Sensata comes from the Latin word sensate for ‘those gifted with sense’. Our focus on sensing is also reflected in our logo, which spells Sensata in Braille.

Sensata Technologies is a global industrial technology company striving to create a safer, cleaner, more efficient and electrified world. Through its broad portfolio of mission-critical sensors, electrical protection components and sensor-rich solutions, Sensata helps its customers address increasingly complex engineering and operating performance requirements. With more than 18,000 employees and global operations in 13 countries, Sensata serves customers in the automotive, heavy vehicle & off-road, industrial, and aerospace markets.

• Learn more at Sensata.com and follow Sensata Technologies on LinkedIn (https://www.linkedin.com/company/sensata-technologies/) , Facebook (https://www.facebook.com/SensataTechnologies) , Instagram (https://www.instagram.com/sensatatechnologies/) and X (https://twitter.com/Sensata) .

Note to applicants for positions in the United States:

• Sensata Technologies, Inc. (US) is proud to be an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

• View the ”Know Your Rights: Workplace Discrimination is Illegal (https://www.eeoc.gov/sites/default/files/2023-06/22-088_EEOC_KnowYourRights6.12ScreenRdr.pdf) Poster.

• Sensata Technologies, Inc. (US) participates in E-Verify. View the E-Verify posters (https://www.e-verify.gov/sites/default/files/everify/posters/EVerifyParticipationPoster.pdf)

If you are an individual who requires a reasonable accommodation in connection with the hiring process and/or to perform the essential functions of the position for which you applied, please make a request to the recruiter or contact [e-mail]

Diversity Statement

We are dedicated to ensuring our employees feel a sense of belonging (https://www.sensata.com/sites/default/files/a/Sensata%20DEI%20Policy%20FINAL.pdf) and respect every day. We believe that every individual has unique insights that others can learn from. Working at Sensata means you can bring your whole self to the table. Our goal is to achieve fair representation of women, minorities, veterans, people with disabilities, and all types of diversity among all levels in our organization.

Note to applicants for positions in the United States:

Sensata Technologies, Inc. (US) is proud to be an Equal Opportunity and Affi..."Sal is proud to be an Equal Opportunity and
Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender identity, sexual orientation, age, national origin, protected veteran status, disability or any other basis protected by federal, state or local law.

View The EEO is the Law poster https://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm and its supplement https://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm

Sensata Technologies, Inc. (US) participates in E-Verify. View the E-Verify posters https://www.e-verify.gov/sites/default/files/everify/posters/EVerifyParticipationPoster.pdf

Sensata Technologies, Inc. (US) participates in E-Verify. View the E-Verify posters https://www.e-verify.gov/sites/default/files/everify/posters/EVerifyParticipationPoster.pdf