Process Engineer

SolvChem; Pearland (TX); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Competitive Salary

Medical, Vision, Dental

401K

PTO

Job summary

SolvChem, Inc. seeks a motivated Process Engineer to design, optimize, standardize, and continuously improve manufacturing assembly processes.

The role analyzes production data, applies Lean and Six Sigma principles, and collaborates with cross-functional teams to improve equipment, automation, workflows, and line effectiveness. The ideal candidate will lead improvement initiatives, develop standardized processes, and support safe, cost-efficient production while ensuring regulatory compliance

Qualifications

• Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related field is required.
• 5–10 years of experience as a process engineer in high-volume assembly/manufacturing.
• Lean Six Sigma Green or Black Belt preferred; experience with Lean/Six Sigma methodologies.
• Bilingual in English and Spanish is required.
• Experience with ERP, MES, or related manufacturing systems.

Responsibilities

• Analyze existing assembly line workflows to eliminate bottlenecks and reduce cycle times.
• Apply Lean Manufacturing and Six Sigma methodologies to minimize waste (5S, Kaizen, Value Stream Mapping).
• Conduct time and motion studies to establish standard work and line balancing.
• Design, evaluate, and implement assembly tooling, fixtures, and automated equipment.
• Collaborate with automation engineers to integrate robotics, sensors, and PLC systems.
• Oversee installation, commissioning, and qualification of new equipment.
• Identify root causes using FMEA and 6M problem-solving.
• Collect and analyze production data to support RCA and improvements.
• Create and track KPIs (OEE, scrap) to measure efficiency.
• Train operators on new processes, tooling, and safety protocols.
• Work with QA to ensure regulatory compliance and SOPs.

Skills

Analytical thinking

Data-driven problem solving

Communication skills

Project management

Bilingual English/Spanish

Education

Bachelor's degree in Industrial/Manufacturing Engineering

Tools

Minitab

ERP/MES systems

Automation/Robotics tools

PLC controls

Job description

We are seeking a motivated, self-driven Process Engineer who is passionate about continuous improvement and manufacturing excellence. The ideal candidate is a proactive problem solver with strong communication and leadership skills who thrives in a collaborative, hands-on environment.

The Company:

SolvChem, Inc. is a chemical blending, packaging, and distribution company founded in 1971. The company operates through four divisions: Distribution, Consumer Products, Contract Packaging, and International. SolvChem has grown from its original Houston location to serve customers across Texas, Arkansas, and Louisiana, and now has an international network that spans Central and South America, Europe, Africa, the Middle and the Far East.

SolvChem is committed to exceeding customer expectations through a customer-focused business model, with an emphasis on safety, quality, and regulatory compliance. The company prioritizes environmental responsibility and continuous improvement while supporting responsible chemical distribution practices. Guided by core values such as safety, integrity, teamwork, and excellence, SolvChem strives to deliver high-quality solutions across the chemical industry. Learn more here.

Position Summary:

The mission of the Process Engineer is to design, optimize, standardize, and continuously improve manufacturing assembly processes to increase efficiency, improve product quality, reduce waste and operating costs, enhance safety, and support reliable production performance. This role analyzes production data, applies Lean and Six Sigma principles, develops standardized processes, and collaborates with cross-functional teams to improve equipment, automation, workflows, and overall assembly line effectiveness.

Key Responsibilities:

• Analyze existing assembly line workflows to eliminate bottlenecks and reduce cycle times.
• Implement Lean Manufacturing and Six Sigma methodologies (e.g., 5S, Kaizen, Value Stream Mapping) to minimize waste.
• Conduct time and motion studies to establish standard work instructions and line balancing.
• Design, evaluate, and implement assembly tooling, fixtures, and automated equipment.
• Collaborate with automation engineers to integrate robotics, sensors, and PLC systems into the assembly line.
• Oversee the installation, commissioning, and qualification of new manufacturing equipment.
• Identify root causes of production defects using tools like FMEA (Failure Mode and Effects Analysis) and 6M problem-solving.
• Collect and analyze production data to support Root Cause Analysis (RCA), identify process and equipment-related issues, and develop recommendations to improve line efficiency and performance.
• Create and track KPIs to measure process efficiency, identify performance trends, and support continuous improvement initiatives.
• Analyze Key Performance Indicators (KPIs), including OEE (Overall Equipment Effectiveness) and scrap rates, to identify opportunities to improve process efficiency and equipment performance.
• Work closely with the Quality Assurance team to ensure products meet regulatory and internal standards.
• Create and maintain detailed standard operating procedures (SOPs), manufacturing routing, and rework instructions.
• Train assembly line operators and technicians on new processes, tooling, and safety protocols.

Qualifications:

• Bachelor's Degree in Industrial Engineering, Manufacturing Engineering, or a related field, required.
• 5-10 years of experience as a process engineer, specifically within a high-volume assembly line or manufacturing environment.
• Previous small pack experience in the chemical industry required.
• Bilingual in English and Spanish is required.
• Certifications in Lean Six Sigma (Green or Black Belt) are highly preferred.
• Experience applying Lean Manufacturing, Six Sigma, continuous improvement, or process optimization methodologies required.
• Experience developing SOPs, work instructions, manufacturing routings, or process documentation required.
• Experience with ERP, MES, or related manufacturing business systems required.
• Experience with automation, robotics, sensors, and PLC control systems preferred.
• Experience with data analysis software, including Minitab or similar analytical tools, preferred.

Desired Skills and Competencies:

• Strong analytical and data-driven problem-solving skills.
• Ability to analyze production performance, identify root causes, and develop practical process improvements.
• Strong understanding of manufacturing processes, line balancing, standard work, Lean principles, and continuous improvement methods.
• Strong technical aptitude with the ability to understand equipment, tooling, automation, and manufacturing process requirements.
• Excellent verbal, written, and interpersonal communication skills.
• Ability to communicate effectively with production employees, technicians, engineers, managers, and cross-functional stakeholders.
• Strong organizational and project management skills with the ability to manage multiple priorities and deadlines.
• Ability to work effectively in a fast-paced, dynamic manufacturing environment.
• Strong attention to detail with a commitment to safety, quality, accuracy, and continuous improvement.
• Proactive disposition with strong initiative, follow-through, adaptability, and willingness to take ownership of process improvement opportunities.

Why Should You Apply?

• Competitive Salary
• Medical, Vision, Dental
• 401K
• PTO

SolvChem, Inc. is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, national origin, age, disability, genetics, or status as a protected veteran or any other protected status established by federal, state, or local laws.