Process Engineer

Foxconn WI; Mount Pleasant (WI); On-site; USD 70,000 - 90,000; Full time

Benefits offered by this job

Medical, dental, and vision insurance

401K with employer contribution

Paid time off including personal, vacation, and holidays

Job summary

Foxconn WI is seeking a Process Engineer to develop and improve repair processes while supporting production teams with technical troubleshooting. This role involves analyzing repair process performance, optimizing production processes, and training technicians within the Repair & Rework Engineering Department. The candidate should possess a Bachelor’s in Engineering and 1-3 years of relevant experience. A comprehensive benefits package, including health insurance and paid time off, is offered, making it an attractive opportunity in Smart Manufacturing.

Qualifications

• 1-3 years experience in electronics manufacturing or PCBA repair required.
• Experience in high-volume consumer electronics preferred.
• Ability to lift up to 50 lbs.

Responsibilities

• Develop and improve repair and rework process standards.
• Troubleshoot and optimize production repair processes.
• Analyze process data and report on KPIs.

Skills

Analysis

Problem-solving

Communication

Lean Manufacturing

Education

Bachelor’s degree in Engineering

Tools

IPC-A-610

IPC-7711/7721

Job description

Process Engineer

Department: GL6 Repair & Rework

Employment Type: Full Time

Location: SMC

Reporting To: Aaron Lemkau

Description

FII USA, Inc., a Foxconn Technology Group Company, is seeking a Process Engineer to develop and improve repair processes and support production teams with technical troubleshooting. Once a part of the team, you will be responsible for a wide variety of tasks within the Repair & Rework Engineering Department in a production environment and have the opportunity to display critical thinking skills to expand your career in Smart Manufacturing. The Process Engineer will analyze repair process performance, drive process optimization projects, and support documentation and technician training while assisting the Repair & Rework Engineering Department as needed.

Responsibilities

• Develop and improve repair and rework process standards and documentation
• Troubleshoot and optimize production repair processes and tools
• Analyze process data and report on KPIs such as yield, rework efficiency, scrap, and cycle time
• Support corrective actions, NCR containment, and customer audit requirements
• Drive Lean and continuous improvement initiatives to reduce waste and processing defects
• Train and guide technicians on proper rework, inspection, and soldering practices
• Support New Product Introduction (NPI) into the repair environment
• Collaborate with cross-functional teams (Engineering, Quality, Operations) to resolve issues
• Conduct root cause analysis and propose engineering solutions to reduce recurring failures
• Validate new tools, methods, and test equipment for efficiency and manufacturabilityMaintain compliance with ESD, IPC, and Foxconn quality and safety standards
• Coordinate documentation updates including work instructions, SOPs, and process flows
• Other duties as assigned.

Qualifications

• Bachelor’s degree in Engineering field required
• 1-3 years experience in electronics manufacturing, PCBA repair, or engineering support required; experience in high-volume consumer electronics preferred
• Strong knowledge of IPC-A-610, IPC-7711/7721, ESD requirements, and related quality standards preferred
• Excellent analytical, communication, and problem-solving skills
• Ability to stand for extended periods and lift up to 50 lbs. as needed.

Reasons you should work for us:

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.