Provides engineering technical support to drive continuous improvement of processes to the manufacturing operation with primary responsibility for ensuring safety, quality and effective operation of production processes.
ESSENTIAL FUNCTIONS/MAJOR RESPONSIBILITIES
- Monitors and improves the efficiency, safety and quality of manufacturing processes through observation and measurements as well as by analyzing and trending OEE (overall equipment efficiency) data
- Performs business analysis for Capital Expenditures
- Prepares costing estimates for new or acquired products and evaluates current costing and routings for accuracy
- Evaluates, monitors and schedules equipment for preventative maintenance to improve reliability
- Recommend standards for all products and responsible for updating Product Change Requests (PCR) and Engineering Change Request (ECR) following applicable processes
- Evaluates new and alternate materials for cost savings and quality improvement opportunities
- Responsible for preparing and managing assigned budgets
- Performs cycle counts on materials and evaluation of variances for root cause and corrective action
- Evaluates all new parts to ensure they meet all product standards
- Conducts training on processes and provides guidance to production and maintenance technicians
- Actively participates in Hopkins Safety Programs, such as Safety and PIE Help Desks, Behavior Based Safety
- Audits, Safe Work Cards, and reports all near miss and first aid events
- Promotes and maintains 6S principles throughout the facility
- Designing and planning equipment layout
- Conducting tests and monitoring the process performance throughout production
- Troubleshooting problems associated with manufacturing processes
- Developing best practices, routines, and innovative solutions to improve production rates, quality of output and product reliability
- Documenting all created processes and updating and maintaining these documents as changes occur
EDUCATION & EXPERIENCE
- Bachelor's Degree, or five to seven years' experience, or an equivalent combination required, plastic technology emphasis preferred
- Education/experience with root cause analysis, statistical process control, lean concept principles and other analytical tools required
- Accuracy to detail and ability to work with others as a team critical
- Hydraulic, pneumatic and mechanical aptitude preferred
- AutoCAD and working knowledge of SPC prefer
- Excellent communication (written and verbal), interpersonal, and problem-solving skills
- Certification on some Powered Industrial Equipment (PIE) from the company will be required
Seniority level
Associate
Employment type
Full-time
Job function
Manufacturing and Engineering
Industries
Manufacturing and Plastics Manufacturing
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