Process Engineer

Rockwell Automation; Mequon (WI); Hybrid; USD 90,000 - 120,000; Full time

Benefits offered by this job

Health Insurance including Medical, +

401k

Paid Time off

Parental and Caregiver Leave

Flexible Work Schedule

Job summary

Rockwell Automation is seeking a Manufacturing Process Engineer to lead PCBA process development, AOI optimization, and production readiness across global operations. You will standardize processes, improve yield, and reduce defects by applying advanced inspection technologies.

The role requires a Bachelor's degree in engineering, 2+ years in electronics manufacturing, and hands‑on AOI experience with leading platforms. Rockwell emphasizes hybrid work and cross‑functional collaboration.

Qualifications

• Bachelor's degree in a relevant field and legal authorization to work in the U.S.
• 2+ years of manufacturing engineering experience in electronics or high‑volume environments.
• Experience programming, troubleshooting, or optimizing AOI systems.

Responsibilities

• Lead global PCBA process development to improve quality and performance.
• Develop AOI technologies, optimization strategies, and standardization.
• Evaluate new manufacturing and inspection technologies to reduce defects.
• Support NPI and manufacturing readiness with product teams.
• Provide global technical leadership and cross‑functional collaboration.

Skills

AOI expertise

Global collaboration

Process improvement

Education

Bachelor's degree in Engineering

Tools

Koh Young AOI

Omron AOI

MIRTEC AOI

Viscom AOI

CyberOptics AOI

Job description

Rockwell Automation is a global technology leader focused on helping the world’s manufacturers be more productive, sustainable, and agile. With more than 28,000 employees who make the world better every day, we know we have something special. Behind our customers - amazing companies that help feed the world, provide life‑saving medicine on a global scale, and focus on clean water and green mobility - our people are energized problem solvers that take pride in how the work we do changes the world for the better. We welcome all makers, forward thinkers, and problem solvers who are looking for a place to do their best work. And if that’s you we would love to have you join us!

Job Description

You are a Manufacturing Process Engineer that can lead the development, deployment, and continuous improvement of PCBA manufacturing processes, assembly technologies, and inspection systems across global operations. You will be a technical expert in Automated Optical Inspection (AOI), driving inspection strategies, program optimization, defect reduction, and technology advancements that improve quality, efficiency, and process capability. Partnering with global manufacturing, engineering, and product teams, you will implement best practices and evaluate new technologies. You will also solve complex manufacturing challenges and establish global standards that support operational excellence, product reliability, and cost competitiveness across the enterprise. You can work at one of three locations: Twinsburg, OH; Mayfield Heights, OH; or Mequon, WI. This position is available for Rockwell Automation Hybrid work program, reporting to the Manager, PCBA Process Engineering.

Your Responsibilities:

• Lead Global PCBA Process Development – Develop, deploy, and standardize manufacturing processes, equipment, and best practices to improve quality, reliability, and operational performance across Rockwell Automation manufacturing locations.
• Be an AOI Technical Subject Matter Expert – Develop expertise in AOI technologies, inspection strategies, and programming methodologies; drive inspection optimization, standardization, and implementation of advanced inspection capabilities.
• Guide Technology and Continuous Improvement Initiatives – Identify, evaluate, and implement new manufacturing and inspection technologies that improve yield, reduce defects, enhance productivity, and lower manufacturing costs.
• Support New Product Introduction and Manufacturing Readiness – Collaborate with product development teams to ensure manufacturability, inspectability, and robust process controls are established during product launch activities.
• Provide Global Technical Leadership and Collaboration – Partner with Manufacturing, Quality, Product Engineering, and Operations teams to resolve complex manufacturing challenges, establish engineering standards, and share best practices across the enterprise. Including identification, review and deployment of industry leading software and hardware

The Essentials - You Will Have:

• Bachelor's Degree in Relevant Field.
• Legal authorization to work in the U.S. We will not sponsor individuals for employment visas, now or in the future, for this job opening.

The Preferred - You Might Also Have:

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Electrical Engineering, Industrial Engineering, or related technical discipline.
• Minimum 2 years of manufacturing engineering experience in electronics or high‑volume manufacturing environments.
• Experience programming, troubleshooting, or optimizing AOI systems.
• Experience with AOI platforms such as Koh Young, Omron, MIRTEC, Viscom, CyberOptics, or similar technologies.
• Knowledge of SMT manufacturing processes including stencil printing, component placement, solder reflow, and inspection.
• Experience with SPC, Minitab, JMP, Power BI, or similar data analysis tools.
• Familiarity with IPC‑A‑610, J‑STD‑001, and related electronics manufacturing standards.
• Lean Six Sigma Green Belt or equivalent continuous improvement training.
• Experience supporting NPI and process validation activities.

What We Offer:

• Health Insurance including Medical, Dental and Vision 401k Paid Time off Parental and Caregiver Leave Flexible Work Schedule where you will work with your manager to enjoy a work schedule that can be flexible with your personal life.
• To learn more about our benefits package, please visit at www.raquickfind.com.

We are an Equal Opportunity Employer including disability and veterans.

If you are an individual with a disability and you need assistance or a reasonable accommodation during the application process, please contact our services team at [phone].

Rockwell Automation’s hybrid policy aligns that employees are expected to work at a Rockwell location at least Mondays, Tuesdays, and Thursdays unless they have a business obligation out of the office.

Rockwell Automation, Inc. (NYSE: ROK), is a global leader in industrial automation and digital transformation. We connect the imaginations of people with the potential of technology to expand what is humanly possible, making the world more productive and more sustainable. Headquartered in Milwaukee, Wisconsin, Rockwell Automation employs approximately 28,000 problem solvers dedicated to our customers in more than 100 countries. To learn more about how we are bringing the Connected Enterprise to life across industrial enterprises, visit www.rockwellautomation.com.

We welcome all makers, forward thinkers, and problem solvers who are looking for a place to do their best work. And if that’s you we would love to have you join us!