- The Process Engineer develops the manufacturing processes necessary to produce new products.
- This role establishes methods and production practices that guarantee rigorous process control and high-quality standards for all plastic injection molded components.
Key Roles and Responsibilities
- Establishes new production processes to ensure all customer requirements, quality standards, and productivity targets are achieved.
- Implements continuous improvement initiatives to optimize cycle times, reduce waste, and enhance efficiency.
- Estimates cycle times and shot weights for incoming new products and tooling.
- Performs machine process adjustments and tool changeovers when necessary.
- Executes process troubleshooting to quickly resolve quality and production issues related to plastic injection molding.
- Drives product problem-solving and establishes formal corrective actions for manufacturing defects.
- Completes required compliance forms, operational paperwork, and data reports as required by management.
- Trains and educates associates on standard injection molding processes, technical procedures, and equipment operations.
- Monitors cleanliness and safety of the worksite, maintaining a pristine and orderly condition.
- Follows all safety rules and regulations, promoting a secure associate relations environment aligned with long-term management objectives.
- Performs other duties as assigned by the engineering and plant leadership teams.
Qualifications / Skills Required
- Four year college degree in Process Engineering, Engineering Technology, or an equivalent field with a concentration in plastic injection molding OR 5+ years of direct, hands-on experience in plastic injection molding.
- Extensive expertise in engineered resins, polymers, and material properties.
- Deep working knowledge of manufacturing equipment, function, and operation of injection molding machines and all peripheral/auxiliary equipment.
- Proficiency using hand tools, overhead cranes, grinders, calipers, and precision gages.
- Licensed or capable of operating a Powered Industrial Truck (PIT), as well as hand or powered pallet jacks.
- Competency using computers, typical office software, and handheld inventory/RF scanners.
Physical Requirements & Working Conditions
- Splitted between a professional office environment (utilizing video display terminals) and a fast-paced factory floor.
- Daily exposure to manufacturing noise, moving equipment, mechanical parts, and potential electrical shock hazards requiring strict adherence to safety protocols.
- Frequently lifts, carries, or moves manufacturing objects weighing up to 50 pounds.
- Occasional travel between customer locations using an automobile in high-traffic areas