Process Engineer

American BOA Inc.; Cumming (GA); On-site; USD 70,000 - 90,000; Full time

Job summary

As a Process Improvement Engineer at American BOA, you'll be integral to enhancing operational efficiencies in our automotive manufacturing division. Your role will focus on implementing initiatives to elevate product quality and reduce costs. The ideal candidate is passionate about continuous improvement, has a strong engineering background, and thrives in a collaborative environment. You will leverage your analytical skills to drive key improvements and contribute to successful product launches, all while benefiting from a comprehensive benefits package.

Benefits

Full medical, dental, and vision benefits

Paid time off and generous vacation

401(k) retirement plan with matching contributions

Tuition reimbursement program

Discount program for thousands of companies

Qualifications

• Minimum of 3 years experience in a manufacturing environment.
• Experience with lean manufacturing principles and Kaizen.
• Understanding of welding and assembly operations.

Responsibilities

• Develop and maintain work instructions for process standardization.
• Conduct time studies for efficiency analysis.
• Analyze production lines to optimize workflow.

Skills

Analytical skills

Problem-solving

Communication

Project management

Organizational skills

Education

Bachelor's degree in Industrial Engineering

Bachelor's degree in Mechanical Engineering

Tools

Excel

Minitab

SQL

Power BI

SAP

SolidWorks

Job description

Here's the updated job description with the benefits section as the first paragraph:

Process Improvement Engineer

Benefits and Work-Life Balance

American BOA is committed to the well-being of our employees and offers a comprehensive benefits package designed to support both professional and personal aspects of life. Our offerings include full medical, dental, and vision benefits, paid time off, generous vacation time, and a 401(k) retirement plan with company matching contributions. We also support continuous learning and career development through our tuition reimbursement program. Additionally, employees gain access to a valuable discount program providing savings at thousands of companies nationwide. We foster a work environment that emphasizes work-life balance, recognizing the importance of personal time and employee well-being.

About American BOA:

American BOA is a leading manufacturer in the automotive industry, committed to innovation, quality, and operational excellence. We pride ourselves on fostering a dynamic and collaborative environment where our employees can thrive and contribute to groundbreaking advancements.

About the Opportunity:

We're looking for a highly motivated and detail-oriented Process Improvement Engineer to join our dynamic team. If you have a strong background in industrial or mechanical engineering and a passion for optimizing manufacturing processes, this is the role for you!

In this pivotal position, you'll strategically develop and implement initiatives to enhance operational efficiency, reduce costs, and elevate overall product quality within our automotive division. The ideal candidate is proactive and results-driven with a proven history of leading process improvements, achieving cost efficiencies, and contributing to successful product launches.

Key Responsibilities:

• Process Standardization: Develop and maintain comprehensive work instructions to ensure consistent and repeatable process execution across manufacturing operations.
• Efficiency Analysis: Conduct detailed time studies to accurately measure cycle times, identify areas for optimization, and establish performance benchmarks.
• Workflow Optimization: Analyze and balance production lines to streamline workflow, mitigate bottlenecks, and maximize overall output efficiency.
• Process Enhancement: Identify, develop, and implement strategic process improvements to enhance operational efficiency, minimize waste, and elevate product quality standards.
• Data-Driven Insights: Collect and rigorously analyze operational data, including Overall Equipment Effectiveness (OEE), to identify key trends, determine root causes of inefficiencies, and propose effective solutions.
• Continuous Improvement Culture: Champion a culture of continuous improvement by actively engaging employees in problem-solving initiatives and fostering a proactive approach to process optimization.
• Bill of Materials & Cost Management: Maintain and accurately update Bill of Materials (BOM) routing and costing information within SAP to ensure precise cost calculations and effective production planning.
• Capacity Planning & Analysis: Conduct thorough production capacity analyses to identify potential constraints, optimize resource allocation, and ensure the timely fulfillment of production targets.

Qualifications:

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a closely related engineering discipline.
• A minimum of 3 years of progressive experience in a manufacturing environment, demonstrating a track record of successful process improvement initiatives.
• Exceptional analytical and problem-solving capabilities, with the ability to translate data into actionable insights.
• Proficiency in utilizing data analysis tools, including but not limited to Excel, Minitab, SQL, and Power BI.
• Excellent verbal and written communication skills, coupled with strong interpersonal abilities to effectively collaborate across teams.
• Demonstrated ability to work both independently and as a collaborative member of a cross-functional team.
• A solid understanding of manufacturing processes, with specific knowledge of welding and assembly operations.
• Familiarity with lean manufacturing principles and the application of Kaizen methodologies.
• Strong project management and organizational skills, with the ability to manage multiple priorities effectively.
• Experience working within the framework of Advanced Product Quality Planning (APQP) projects.
• Knowledge and application of established quality tools, such as Failure Mode and Effects Analysis (FMEA), Production Part Approval Process (PPAP), and Statistical Process Control (SPC).

Preferred Qualifications:

• A minimum of 3 years of focused experience within the automotive manufacturing sector.
• Direct experience in exhaust system manufacturing processes.
• Proficiency in the application of Statistical Process Control (SPC) methodologies.
• Experience with the integration and optimization of automation and robotics within manufacturing environments.
• Hands-on experience with SAP or other enterprise resource planning (ERP) systems.
• Proficiency in SolidWorks for the design of fixtures and gauges.
• In-depth knowledge of welding processes and procedures.
• Experience in robotic programming and operational oversight.