Process Engineer

Socket.dev; Batavia (IL); On-site; USD 75,000 - 95,000; Full time

Benefits offered by this job

Medical, Dental, Vision

401K with employer match

Paid vacation

Paid holidays

Disability coverage

HSAs & FSAs

Parental Leave

Tuition Reimbursement

Job summary

Suncast Corporation, based in Illinois, seeks a Process Engineer to own injection molding processes and product enhancements. You will collaborate with design, quality, and manufacturing teams across the plant floor and office to drive successful launches and continuous improvement.

The role requires CAD literacy, data‑driven problem solving, and strong knowledge of injection molding. A Bachelor’s or related certification with experience and a commitment to safety and quality is expected.

Qualifications

• Bachelor’s degree in plastics technology or chemical engineering preferred.
• Associate’s degree or certification with 2+ years experience in lieu of a Bachelor's.
• Injection molding knowledge is required.
• Process Technician experience preferred; Process Engineer experience a plus.
• Familiarity with Paulson Training is a plus.
• Ability to read CAD 2-D and 3-D drawings.
• Must be data driven, scientifically minded, and capable of multi‑perspective problem solving.
• Proficient with Microsoft Office.

Responsibilities

• Input on new product designs using knowledge to support production.
• Document and report findings from new product launches and enhancements.
• Lead cross‑functional meetings to share knowledge and boost productivity.
• Follow product launches from design to production.
• Use data to identify and resolve manufacturing issues.

Skills

Injection molding

Data-driven

CAD reading

Team collaboration

Education

Bachelor's degree in plastics technology or chemical engineering

Associate's degree or cert program with 2+ years of experience

Tools

Paulson Training

CAD software (2D/3D)

Job description

Suncast Corporation is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.

Summary:

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current products. Process Engineers are involved with all aspects of the manufacturing environment. This role requires a balance of office‑based responsibilities and active involvement on the manufacturing floor.

Responsibilities:

• Provide input on new product designs, using Suncast knowledge and optimal processing methods to support successful production.
• Document and report all findings related to new product launches and enhancements to existing products.
• Schedule and lead meetings with all necessary departments to spread knowledge and increase productivity.
• Follow new product launches from the design phase through production.
• Approach problems with scientific methods, using data to support conclusions that resolve issues.
• Identify and implement continuous improvement projects in all aspects of the manufacturing floor.
• Follow through with data and results.
• Monitor and evaluate low performing products and determine root cause.
• Work with appropriate departments to implement corrective action and increase performance.
• Be hands‑on with the machinery and equipment to become highly knowledgeable about each unit.
• Spend time with Process Technicians and Helpers, training and developing skills that will lead to better success for all within the team.
• Create training documents, procedures, and standards.
• Work closely with the design engineering, quality control, and manufacturing departments.
• Research new technologies and design and implement where able.
• Support and comply with all Suncast safety policies, quality standards, and housekeeping practices.
• Perform additional duties as required.

Qualifications:

• Bachelor’s degree in plastics technology or chemical engineering with course work in injection molding is strongly preferred.
• Associate’s degree or certification program with 2+ years of relevant experience in lieu of a Bachelor’s degree.
• Injection molding knowledge and experience is required.
• Previous experience in a Process Technician role is strongly preferred.
• Previous experience in a Process Engineer role is a plus.
• Familiarity with Paulson Training is a plus.
• Ability to read and interpret CAD 2-D and 3-D drawings.
• Ability to work in a diverse and dynamic environment.
• Must be data driven, scientifically minded, self-motivated, and able to evaluate issues from multiple perspectives with an open mind.
• Knowledge with and ability to use Microsoft Office.
• The ability to lift up to 30 pounds.

The Anticipated Pay Range for This Position:

$75K-95K annually

Suncast offers a comprehensive benefits package including:

• Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
• Group Term Life insurance
• 401K with employer match
• Paid vacation time off
• Paid holidays
• Short- and long-term disability coverage
• Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
• Paid Parental Leave (maternity & paternity)
• Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.