Process Control Team Supervisor – Manufacturing Engineering

Jobtailor

Dearborn (MO)

On-site

USD 110,000 - 150,000

Full time

6 days ago
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Job summary

Jobtailor is seeking a seasoned Process Control leader to drive global manufacturing-engineering initiatives across strategy, process, and plant implementation. You will oversee PFMEAs, control plans, and significant/critical characteristics, aligning quality with product development and plant feasibility.

You will build cross-functional relationships with Product Development, Quality, and VME teams while guiding procurement, tooling upgrades, and SOWs.

Qualifications

  • 5+ years of experience in Automotive Manufacturing Engineering, Quality, or Product Development.
  • Deep understanding of APQP, including Control Plans, DFMEA, PFMEA, and Significant/Critical Characteristics.
  • Proven experience bridging vehicle design/engineering and plant-floor manufacturing feasibility.
  • Willingness to travel for North American Assembly Plant installations and execution.
  • Must be legally authorized to work in the United States.
  • Preferred: hands-on experience developing, procuring, and installing advanced Vision Systems and Error-Proofing tools.
  • Preferred: extensive automotive final assembly plant experience, including tooling installations and launch cycles across multiple facilities.
  • Preferred: experience writing Statements of Work, evaluating supplier quotes, and managing external tooling suppliers.
  • Preferred: ability to negotiate complex quality issues across PD, Quality, VME, and VO.
  • Preferred: project management experience tracking multiple complex workstreams across geographic locations.
  • Preferred: knowledge of Ford systems including FEDE, WERS, GSPAS/APT, Teamcenter, E2KS/Auros, and AIS.
  • Preferred: experience working effectively under stressful conditions and aggressive timing constraints.
  • Preferred: experience developing or managing Power BI or similar data visualization dashboards.

Responsibilities

  • Build and lead a dedicated Process Control Team within Global Manufacturing Engineering across Strategy/Process and Plant Implementation workstreams
  • Review Significant and Critical Characteristics from Product Development to enhance Control Plans
  • Provide strategic engineering recommendations and determine design or tooling enablers for enhanced control methods
  • Direct updates to Control Plans and review PFMEAs for alignment with quality documents
  • Lead cross-functional reviews with Product Development, Quality, and VME stakeholders
  • Drive interim versus permanent control strategies and secure signed exceptions for interim actions
  • Oversee creation, auditing, and updating of PFMEAs, Control Plans, and Process Sheets
  • Deliver executive-level report-outs on risk-reduction metrics and project status
  • Support real-time data visualization dashboards tracking progress across facilities
  • Guide development of action plans and Statements of Work for process-control tooling
  • Support supplier quote acquisition, funding, and tooling-upgrade requisitions across North American Vehicle Operations plants
  • Lead onsite execution of interim containment solutions and permanent controls
  • Deploy engineers to supervise installation of equipment, vision systems, error-proofing systems, and smart tools
  • Coordinate labor estimates, operations updates, and installation and operationalization of tooling and software
  • Establish validation criteria with plant operations and IT teams
  • Develop long-term sustainment plans with plant maintenance and operations

Skills

Automotive Manufacturing Engineering
APQP
Control Plans
PFMEA
Vision Systems
Power BI
Teamcenter
Data Visualization
Project Management
Cross-Functional Leadership
Negotiation
Problem Solving

Education

Bachelor’s degree in Engineering (Mechanical, Electrical, Manufacturing, or related field)

Tools

Power BI
FEDE
WERS
GSPAS/APT
Teamcenter

Job description

  • Build and lead a dedicated Process Control Team within Global Manufacturing Engineering across Strategy/Process and Plant Implementation workstreams
  • Review Significant and Critical Characteristics from Product Development to enhance Control Plans
  • Provide strategic engineering recommendations and determine design or tooling enablers for enhanced control methods
  • Direct updates to Control Plans and review PFMEAs for alignment with quality documents
  • Lead cross-functional reviews with Product Development, Quality, and VME stakeholders
  • Drive interim versus permanent control strategies and secure signed exceptions for interim actions
  • Oversee creation, auditing, and updating of PFMEAs, Control Plans, and Process Sheets
  • Deliver executive-level report-outs on risk-reduction metrics and project status
  • Support real-time data visualization dashboards tracking progress across facilities
  • Guide development of action plans and Statements of Work for process-control tooling
  • Support supplier quote acquisition, funding, and tooling-upgrade requisitions across North American Vehicle Operations plants
  • Lead onsite execution of interim containment solutions and permanent controls
  • Deploy engineers to supervise installation of equipment, vision systems, error-proofing systems, and smart tools
  • Coordinate labor estimates, operations updates, and installation and operationalization of tooling and software
  • Establish validation criteria with plant operations and IT teams
  • Develop long-term sustainment plans with plant maintenance and operations
Requirements
  • Bachelor’s degree in Engineering (Mechanical, Electrical, Manufacturing, or related field)
  • 5+ years of experience in Automotive Manufacturing Engineering, Quality, or Product Development
  • Deep understanding of APQP, including Control Plans, DFMEA, PFMEA, and Significant/Critical Characteristics
  • Proven experience bridging vehicle design/engineering and plant-floor manufacturing feasibility
  • Willingness to travel as needed for North American Assembly Plant installations and execution
  • Must be legally authorized to work in the United States
  • Preferred: hands-on experience developing, procuring, and installing advanced Vision Systems and Error-Proofing tools
  • Preferred: extensive automotive final assembly plant experience, including tooling installations and launch cycles across multiple facilities
  • Preferred: experience writing Statements of Work, evaluating supplier quotes, and managing external tooling suppliers
  • Preferred: ability to negotiate complex quality issues across PD, Quality, VME, and VO
  • Preferred: project management experience tracking multiple complex workstreams across geographic locations
  • Preferred: knowledge of Ford systems including FEDE, WERS, GSPAS/APT, Teamcenter, E2KS/Auros, and AIS
  • Preferred: experience working effectively under stressful conditions and aggressive timing constraints
  • Preferred: experience developing or managing Power BI or similar data visualization dashboards
Core Competencies

Demonstrates expertise in Automotive Manufacturing Engineering with a focus on APQP, Control Plans, and PFMEA. Proven ability to lead cross-functional teams, manage tooling installations, and develop data visualization dashboards for process control.

Highest-signal resume keywords
  • Automotive Manufacturing Engineering
  • APQP
  • Control Plans
  • PFMEA
  • Vision Systems
ATS Optimization Keywords
Hard Skills
  • Engineering Degree
  • Process Control
  • Tooling Installation
  • Project Management
  • Data Visualization
Soft Skills
  • Cross-Functional Leadership
  • Negotiation
  • Problem Solving
Industry Keywords
  • Automotive Manufacturing
  • Product Development
  • Quality Assurance
  • Supplier Management
  • Error-Proofing
Tools & Technologies
  • Power BI
  • FEDE
  • WERS
  • GSPAS/APT
  • Teamcenter
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