Process Control Automation Specialist

Omya; Sylacauga (AL); On-site; USD 90,000 - 110,000; Full time

Job summary

Omya is seeking an Automation Engineer at the Sylacauga, AL plant to help refine process design and control systems. You will use PLC/SCADA and instrumentation expertise to improve product quality with minimal manual intervention.

You will maintain documentation, coordinate Process Change Requests, and provide on-call troubleshooting for plant automation systems, including PLCs, SCADA, and network hardware.

Qualifications

• Bachelor’s degree in electrical engineering or computer science.
• 2+ years of automation programming experience.
• Familiarity with PLC/SCADA programming, databases, Visual Basic, networking, servers, MS Office, plant electrical systems and instrumentation.
• CAD experience preferred.
• Able to work independently with potentially hazardous processes.

Responsibilities

• Maintain safe working conditions to achieve a zero lost time injury record.
• Collaborate with engineering and production to refine process design and control systems.
• Lead use of electrical, instrumentation, and process control elements to optimize quality with minimal manual intervention.
• Design systems to collect and present quality control data and production reporting.
• Manage the Process Change Request system and its documentation.
• Maintain PLC, SCADA, and related hardware, plus backups and software.
• Schedule automation maintenance and ensure spare parts availability.
• Provide troubleshooting support to production and maintenance teams.
• Assist RAM Engineering to coordinate projects from design through start-up and cost control.
• Maintain network and electrical drawings documentation; interface with staff and contractors.

Skills

Automation programming

PLC programming

SCADA programming

Databases

Visual Basic

Networking

MS Office

Instrumentation

Education

Bachelor's degree in Electrical Engineering or Computer Science

Tools

CAD system

Electrical testing meters

Servers

Databases

Job description

RESPONSIBILITIES:Maintain safe working conditions and practices to achieve a zero (0) lost time injury record within the area of responsibility. Perform work duties in accordance with QSHE system procedures.Work with the engineering and production staff to refine process design and control systems and projects.Lead the use of proper electrical, instrumentation, and process control elements to make quality products with the minimum of manual control and maintenance.Design systems so quality control information and production reporting data is collected and available in useful formats.Manage the Process Change Request system. Maintain the electronic system so process change requests can be initiated by plant personnel, approved by responsible parties and implemented by engineering/process control personnel.Responsible for maintaining reliable system, existing PLC, SCADA, and related hardware along with communications, back-ups and software. Schedule automation system maintenance and verify the availability of spare parts in inventory.Provide troubleshooting assistance to production and maintenance. Work closely with hub Automation to maintain Omya standards.Assist all plant personnel when systems are malfunctioning or when the product is out-of-specification. Includes 24-hour a day coverage for PLC, SCADA, and all computer and networking hardware.Assist RAM Engineering to initiate, estimate, seek financial approval, design, specify, direct engineering effort, supervise construction, manage project costs, commission, check-out, and start-up capital projects as required.Maintain PLC, SCADA, and network documentation and ‘red lining’ of electrical and process drawings.Interface with all levels of staff and contractors from various sites and departments to ensure that quality products are produced in an economical and safe manner.Other duties as assigned.QUALIFICATIONS:Bachelor’s degree in electrical engineering or computer science and a minimum of two (2) years of experience in automation programming, or equivalent combinations of education, training and experience is required. Familiarity with PLC programming, SCADA programming, databases, visual basic, networking, servers, MS Office, plant electrical systems and instrumentation is essential. Prior use of a CAD system and knowledge of electrical testing meters and methods are preferred. A thorough understanding of plant electrical and electronic equipment including motor drives, instrumentation and troubleshooting, or ability to quickly learn is required. Must be able to work independently and accept responsibility for sophisticated and expensive equipment and work responsibly with potentially hazardous processes and systems.Salary Range $90k - $110k annuallyEOE.This position is not eligible for visa sponsorship of any kind