Principal Controls Engineer

haier; Louisville (KY); On-site; USD 100,000 - 150,000; Full time

Job summary

GE Appliances, a Haier company, seeks an experienced Principal Controls Engineer to lead the design and deployment of advanced control systems for manufacturing equipment in Louisville, KY. You will specify architectures, select hardware/software (primarily Rockwell), and implement PLC and HMI solutions while ensuring safety and compliance.

You will collaborate with cross-functional teams to improve processes, analyze performance data, mentor junior engineers, and drive project delivery on

Qualifications

• Bachelor's degree or equivalent hands-on experience in technical/manufacturing disciplines.
• 7+ years of hands-on controls engineering experience with automated manufacturing equipment and processes.
• Experience with Rockwell Automation control systems, Studio 5000, FactoryTalk View.
• Knowledge and practice of machine safety (ISO 13849).

Responsibilities

• Specify and design advanced control systems for automation equipment, ensuring compliance with specs, standards, budget, and safety.
• Develop control system architectures, select hardware/software components, and implement PLC programming and HMI configurations.
• Collaborate with cross-functional teams to refine manufacturing processes and align with industry standards.
• Lead troubleshooting and drive improvements to enhance efficiency, reliability, and safety.

Skills

Rockwell Automation

Studio 5000

FactoryTalk View

PLC programming

HMI development

AutoCAD

MS Office

Education

BS in Electrical Engineering

Engineering degree or equivalent

Tools

Emerson PLC

Siemens PLC

Job description

At GE Appliances, a Haier company, we come together to make "good things, for life." As the fastest-growing appliance company in the U.S., we're powered by creators, thinkers and makers who believe that anything is possible and that there's always a better way. We believe in the power of our people and in giving them the freedom to explore, discover and build good things, together.

The GE Appliances philosophy, backed by three simple commitments defines the way we work, invent, create, do business, and serve our communities: we come together, we always look for a better way, and we create possibilities.

Interested in joining us on our journey?

We are seeking an experienced Principal AME C[NP(AH1.1]ontrols Engineer who will play a pivotal role in bringing advanced automation equipment into our manufacturing facilities. The area of focus involves manufacture, assembly, and related content for appliance components. The team is looking to hire an individual with creative talent and a proven ability to look past what is currently done or requested and develop a practical, implementable vision for machine control systems. This is an exceptional opportunity for engineers seeking to contribute to innovative product development while embracing a fulfilling work-life balance. Given the nature of this job, on-site work is a must. However, we strive to provide flexible scheduling to enable work-life balance for our team members while delivering projects on time or ahead of schedule.

Position

Principal Controls Engineer

Location

USA, Louisville, KY

How You'll Create Possibilities

Job Description

• Specify and design advanced control systems for advanced automation equipment, ensuring compliance with specifications, internal standards, budget constraints, and current machine safety standards.
• Specify and develop detailed control system architectures, select and integrate appropriate hardware and software components (primarily Rockwell Automation products). Create and implement detailed PLC programming, HMI development, and network configurations.
• Collaborate with cross-functional teams to develop and refine manufacturing processes, ensuring alignment with internal and industry standards and best practices.
• Analyze system performance data, identify areas for improvement, and implement changes to enhance efficiency, productivity, and safety.
• Research and stay abreast of emerging technologies and best practices in industrial control systems, including advancements in automation, robotics, and machine safety.
• Oversee the implementation of control systems, ensuring timely delivery and adherence to project specifications.
• Troubleshoot and resolve complex control system issues to minimize downtime and enhance operational efficiency.
• Provide technical leadership and mentorship to engineering teams, fostering a culture of innovation and continuous improvement. Facilitate the development of less experienced controls engineers.
• Ensure all control systems comply with relevant safety regulations and standards. Lead machine safety risk assessments to establish required safety performance level.
• Actively participate in brainstorming sessions, identify opportunities for process optimization, and contribute to the overall success of the manufacturing organization.

What You'll Bring to Our Team

REQUIREMENTS

• Bachelor of Science Degree in Engineering or related discipline OR equivalent hands-on experience in technical/manufacturing disciplines.
• 7+ years of hands-on & relevant controls engineering experience with automated manufacturing equipment and processes.
• Experience with Rockwell Automation control systems, Studio 5000, FactoryTalk View.
• Knowledge and practice of machine safety (ISO 13849).
• Ability to work in large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members)
• Good communication skills - will be expected to provide program report outs to cross-functional team
• Ability to make decisions and willingness to take ownership of complex projects
• Proficient in MS Office and AutoCAD
• Strong communication and interpersonal skills, with the ability to effectively convey technical information to diverse audiences.
• Willingness to travel as required, typically ~25%.

PREFERRED

• BS/MS degree in Electrical Engineering
• Experience with Emerson & Siemens PLC hardware and software
• Strong understanding of machine safety standards (e.g., ANSI/RIA R15.06, NFPA 79, ISO 13849) and the ability to apply them to system design.
• TUV Certification in machine safety.

WORK ENVIRONMENT

This position is primarily based in Louisville, KY, but may require travel to other locations as needed. The primary work schedule is the 1st shift; however, occasional support during weekends, 2nd, and 3rd shifts may be necessary. Travel (domestic and international) may be required approximately 20-30% of the time in accordance with project requirements.

Our Culture

Our work is centered on