Power Plant FFS Analyst: Fracture, Creep & Fatigue

SI Solutions, LLC; Denver (CO); On-site; USD 108,000 - 144,000; Full time

Job summary

Structural Integrity Associates, Inc. is seeking a Mid-Level Analytical Engineer to perform stress analysis, creep and fatigue evaluations, and fracture mechanics assessments for heavy equipment in power generation projects.

The role combines advanced technical execution with client interaction and mentoring of junior staff. The position focuses on life assessment, reliability evaluation, and failure investigation for operating industrial assets, with responsibilities spanning analysis,

Qualifications

• B.S., M.S., or Ph.D. in Mechanical Engineering, Civil Engineering, or a closely related engineering discipline
• M.S. or Ph.D.: 6+ years of relevant engineering experience
• B.S.: 8+ years of relevant industry experience
• Knowledge of power generation and energy industry systems, particularly combined cycle and conventional boiler-fueled power plants
• Demonstrated experience with materials degradation mechanisms including creep, fatigue, and high-temperature material behavior
• Proficiency in applied fracture mechanics principles
• Working knowledge of fitness-for-service (FFS) assessment methodologies
• Proficiency with Abaqus or ANSYS finite element analysis software
• Proficiency with SolidWorks or comparable CAD software
• Strong written and verbal communication skills, including technical documentation and client interaction
• Willingness to travel approximately 10–15% annually to industrial environments to support site assessment teams and project execution

Responsibilities

• Lead finite element and fracture mechanics analyses addressing thermo-mechanical behavior, creep deformation, and fatigue life
• Perform life assessment calculations related to creep, fatigue, and crack growth mechanisms
• Interpret material behavior and apply established industry methodologies and best practices
• Prepare and deliver technical reports, client presentations, and calculation packages; respond to client technical inquiries and provide engineering recommendations
• Participate in proposal development, project scoping discussions, and technical business development activities

Skills

Finite element analysis

Fracture mechanics

Creep fatigue

Life assessment

Communication

Travel readiness

Education

MS/PhD in Mechanical or Civil Engineering

Tools

Abaqus

ANSYS

SolidWorks

Job description

Structural Integrity Associates, Inc. is seeking a Mid-Level Analytical Engineer to perform stress analysis, creep and fatigue evaluations, and fracture mechanics assessments for heavy equipment in power generation projects.

The role combines advanced technical execution with client interaction and mentoring of junior staff. The position focuses on life assessment, reliability evaluation, and failure investigation for operating industrial assets, with responsibilities spanning analysis,