Powder Coating Technical Specialist

Decisionassociates; Kentucky; On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Health insurance

Vision insurance

Dental insurance

401(k)

Paid time off

Disability insurance

Life insurance

Job summary

F3 Metalworx in Erie, PA is seeking a hands-on Powder Coating Technical Specialist to lead our powder coating operation. You’ll implement Lean/Six Sigma driven processes on the floor, optimize lines, diagnose coating defects, and mentor the team.

Reporting to the VP of Operations, you will ensure quality, throughput, and zero-defect performance across three powder lines, four ovens, and a batch booth, with direct impact on manufacturing excellence.

Qualifications

• 10+ years hands-on powder coating experience across substrates
• Experience with multiple powder chemistries; Teflon coating knowledge preferred
• Lean/Six Sigma knowledge, including process mapping
• Experience with automated application equipment (Nordson)
• Strong communicator with ability to train and mentor team

Responsibilities

• Be the technical authority on the powder coating floor, on the line
• Evaluate processes and implement improvements across three powder lines, four ovens, and a batch booth
• Apply Lean/Six Sigma to identify bottlenecks and waste
• Diagnose and resolve coating defects with deep technical knowledge
• Oversee the operation, maintenance of automated application equipment (Nordson)
• Support standard and specialty coatings including Teflon
• Partner with Quality to reduce escapes and drive zero-defect performance
• Coach and mentor the team, build buy-in for new processes
• Use data and KPIs to monitor line performance and report to leadership

Skills

Powder coating

Lean Six Sigma

Mentoring

MS Office

Process optimization

Multiple substrates

Line optimization

Teflon coating

Data-driven

Tools

Nordson

Job description

About F3 Metalworx

F3 Metalworx, a leading sheet metal fabrication company, based in Erie, PA, is a single, one-stop resource for customers across industrial fabrication and powder coating markets. From wash and pretreatment through electrostatic powder and Teflon application, their finishing operations serve customers in a variety of industries. As F3 Metalworx continues to grow, they are investing in the technical expertise needed to build a best-in-class powder coating operation across their North East and Erie, PA locations.

The Opportunity

On behalf of our client, F3 Metalworx, Decision Associates is seeking a hands-on Powder Coating Technical Specialist to bring deep technical expertise to our powder coating operation. This role is central to our growth strategy, heavily focused on implementing a process-driven operation built on Lean principles. You'll spend the majority of your time on the floor, evaluating and optimizing our lines, diagnosing coating defects, and building the processes, training, and mentoring that raise the bar for quality, consistency, and throughput. This is a highly visible, technically demanding role reporting directly to the VP of Operations, with real opportunity to shape the future of the department.

Key Responsibilities

• Serve as the technical authority on the powder coating floor, spending the majority of your time directly on the line
• Evaluate existing processes and implement new ones to improve quality, efficiency, and flow across three powder lines, four ovens, and a batch booth
• Apply Lean/Six Sigma techniques to identify and eliminate bottlenecks and waste
• Diagnose and resolve coating defects, drawing on deep technical knowledge of chemical composition, oven time/temperature/speed, and application parameters
• Oversee the operation, cleaning, and maintenance of the automated application equipment, including Nordson powder coating systems
• Support both standard powder coating and specialty Teflon coating processes
• Partner closely with the Quality team to reduce customer escapes and drive toward zero-defect performance
• Coach, train, and mentor the team, building buy-in for new processes across the floor
• Use data and KPIs to monitor line performance and report gaps to leadership

Requirements

• 10+ years of hands-on, career-track powder coating experience
• Experience across multiple substrates (steel, galvanized, aluminum, stainless) and pretreatment chemistries
• Experience across multiple powder chemistries and specialty finishes; Teflon coating knowledge preferred
• Strong working knowledge of Lean/Six Sigma methods, including process mapping
• Comfortable diagnosing and resolving coating defects with minimal reliance on formal testing
• Experience with automated application equipment (e.g., Nordson) strongly preferred
• Job shop or high-mix production background preferred
• Strong communicator who is comfortable training, coaching, and mentoring others
• Proficiency with Microsoft Office/365 (Outlook, Excel, Teams); MIE Trak experience a plus

Benefits

• Health, vision, and dental insurance
• Paid time off
• 401(k)
• Short- and long-term disability insurance
• Life insurance

F3 Metalworx, Inc. is an equal opportunity employer.