PLC Programmer Allen Bradley

Accelera; Whitakers (NC); On-site; USD 85,000 - 120,000; Full time

Job summary

Accelera in Whitakers, NC seeks an experienced PLC Engineer to develop and support Allen-Bradley solutions for production lines. You will design ladder logic, structured text, and HMI interfaces, ensuring robust communication across EtherNet/IP networks.

The role requires deployment of PowerFlex drives and GuardLogix safety systems, with on-site testing and cycle-time optimization to support a smooth ramp-up.

Qualifications

• At least 3 years of practical experience programming Rockwell Automation and Allen-Bradley systems, specifically ControlLogix and CompactLogix.
• Advanced knowledge of FactoryTalk View, RSLogix 5000, and Studio 5000.
• Experience with EtherNet/IP and PowerFlex drives.
• Ability to read electrical schematics, single-line diagrams, and P&IDs for troubleshooting.
• On-site work experience in high-volume manufacturing or industrial settings.
• Must provide PPE and laptop for programming.

Responsibilities

• Develop, update, and deploy Allen-Bradley PLC solutions for operational manufacturing lines.
• Create and refine ladder logic, structured text, and functional routines using Studio 5000 / RSLogix 5000.
• Design and maintain HMI interfaces within FactoryTalk View Studio for Machine and Site Editions.
• Ensure reliable communication across fieldbus networks by configuring EtherNet/IP and remote I/O systems.
• Verify sensors, drives like PowerFlex VFDs and servos, and GuardLogix safety systems for peak performance.
• Assist with on-site I/O testing, dry runs, and cycle-time optimization for ramp-up.
• Collaborate with maintenance and mechanical staff to identify and rectify sequence-of-operation problems.

Skills

PLC troubleshooting

On-site diagnostics

Electrical schematics

PPE compliance

Team collaboration

Tools

Studio 5000 / RSLogix 5000

FactoryTalk View Studio

EtherNet/IP configuration

PowerFlex VFDs

GuardLogix safety systems

Job description

• Develop, update, and deploy Allen-Bradley PLC solutions for operational manufacturing lines.
• Create and refine ladder logic, structured text, and functional routines using Studio 5000 / RSLogix 5000 software.
• Design and maintain HMI interfaces within FactoryTalk View Studio for both Machine and Site Editions.
• Ensure reliable communication across industrial fieldbus networks by configuring and diagnosing EtherNet/IP and remote I/O systems.
• Verify the functionality of sensors, drive controls like PowerFlex VFDs and servos, and GuardLogix safety systems to ensure peak performance.
• Assist with on-site I/O testing, dry runs, and cycle-time optimization to facilitate a smooth production ramp-up.
• Collaborate with maintenance and mechanical staff to quickly identify and rectify sequence-of-operation problems.

Primary Duties

• Develop, update, and deploy Allen-Bradley PLC solutions for operational manufacturing lines.
• Create and refine ladder logic, structured text, and functional routines using Studio 5000 / RSLogix 5000 software.
• Design and maintain HMI interfaces within FactoryTalk View Studio for both Machine and Site Editions.
• Ensure reliable communication across industrial fieldbus networks by configuring and diagnosing EtherNet/IP and remote I/O systems.
• Verify the functionality of sensors, drive controls like PowerFlex VFDs and servos, and GuardLogix safety systems to ensure peak performance.
• Assist with on-site I/O testing, dry runs, and cycle-time optimization to facilitate a smooth production ramp-up.
• Collaborate with maintenance and mechanical staff to quickly identify and rectify sequence-of-operation problems.

Required Skills and Experience

• At least 3 years of practical experience programming Rockwell Automation and Allen-Bradley systems, specifically ControlLogix and CompactLogix.
• Advanced technical knowledge of FactoryTalk View, RSLogix 5000, and Studio 5000.
• Proven track record working with industrial communication protocols like EtherNet/IP and PowerFlex variable frequency drives.
• Strong ability to analyze electrical schematics, single-line drawings, and P&IDs to effectively troubleshoot field wiring.
• Extensive on-site experience within high-volume manufacturing, automotive, or industrial settings.
• Must provide personal PPE, including steel-toe boots and safety glasses, along with a laptop for programming tasks.

Candidates are expected to demonstrate expertise in the following areas:

• PLC Troubleshooting Skills
• Equipment Troubleshooting
• Troubleshooting Skills
• PLC Programming Experience
• PLC Wiring Experience
• Equipment Installation
• Allen Bradley

Key technologies and machinery utilized in this role:

• Programmable Logic Controller (PLC) (Allen Bradley)