PLC Programmer

NPK; Lafayette (LA); On-site; USD 70,000 - 95,000; Full time

Job summary

NPK International inc. is seeking a PLC Programmer to manage, maintain, and review automation and control systems for the manufacturing plant at Carencro. The role requires strong PLC/HMI experience, safety-minded execution, and documentation of all programming changes.

Responsibilities include performing PMs, repairing and troubleshooting electrical/control components, and ensuring adherence to OSHA and other regulatory requirements while collaborating with maintenance and engineering teams.

Qualifications

• High school graduate or equivalent required.
• Associates Degree in Electronics, Instrumentation and Controls or related discipline preferred.
• Minimum 5 years hands on automation, controls and industrial electrical experience.

Responsibilities

• Adhere to OSHA, EPA, DEQ, DOT and other regulations as per company policies.
• Authority to shut down operations for safety reasons.
• Perform electrical & control repairs and troubleshooting on plant systems.
• Develop electrical control solutions for plant processes and improvements.
• Read and understand PLC code and modify operator interfaces (HMI).
• Maintain backups of PLC, HMI, SCADA, robot, and VFD systems.

Skills

PLC programming

HMI programming

Electrical maintenance

SCADA systems

Safety compliance

Education

High school diploma or equivalent

Associates Degree in Electronics/Instrumentation and Controls

Tools

RSLogix 5/500/5000

Panel Builder

RSView

FactoryTalk Studio

Job description

Work Location: US.LA.Carencro.2900 Highway 93

Working Environment: On-Site in manufacturing facility

Division: Site Access

NPK International inc. (NYSE: NPKI) is the only site access solutions partner to manufacture and rent industry-leading sustainable composite matting, along with a full suite of services including planning, logistics, and remediation - so you can protect your people, the environment, and your bottom line.

Job Summary

A PLC Programmer is responsible for the management, maintenance, oversight and review of automation and control system efforts for the Manufacturing plant along with all required documentation.

Key Responsibilities

• Must adhere to all related OSHA, EPA, DEQ, DOT and other regulatory requirements and regulations in concurrence with Company’s Policies and Procedures.
• Authority to shut down any operation that reveals possible harm to self or another employee.
• Must adhere to and be knowledgeable of Company’s Policy and Procedures and must remain abreast of all amendments to the Policy.
• Must strictly comply with all Safety procedures such as Lock Out/Tag Out, Confined Space, and Climbing standards.
• Must maintain good housekeeping of all assigned areas and those areas where repairs are in progress or recently completed.
• Must perform all PMs (Preventative Maintenance) according to company standards and recognized good practices. All documentation must be timely, correct, and complete.
• Perform electrical & control related repairs and troubleshooting on plant systems. Assist in mechanical repairs where mode of failure is uncertain. Repairs may be on discretely wired elements, I/O devices (digital and analog), PLC/HMI systems components, or system interfaces and communications.
• Develop electrical control solutions to problems or in response to changes-planned & un-planned- in all plant processes.
• Must be capable of working independently and completing assigned projects systematically.
• Perform specialized repairs of custom equipment.
• Perform electrical service and troubleshooting of all equipment including robots and hot plate welder.
• Function as a member of cross functional teams charged with specifying equipment and processes for the plant.
• Must have ability to develop controls strategy as part of a process development team and select I/O appropriate to meet design specifications.
• Must be able to critically evaluate and select I/O devices based on precision, accuracy, reliability, appropriateness, and sourcing considerations.
• Analyze current processes and programs to identify improvement potential.
• Maintenance and upkeep of control system documentation (i.e. ladder logic, schematics, and platform software; both versions and revisions).
• Safely connect to programmable logic controllers (PLC) to troubleshoot machine or process control systems and make required minor programming changes and modifications when requested by maintenance or engineering.
• Read and decipher PLC code from manufacturers, such as Allen Bradley’s RSLogix 5/500/5000. Modify graphics for operator interfaces (HMI) using software such as Allen Bradley’s Panel builder, RS view, Factory talk studio and GT developer.
• Must be knowledgeable about core communications protocols including Ethernet.
• Must have working knowledge of SCADA systems.
• Create new PLC and HMI programs when required.
• Maintain current backups of all PLC, HMI, SCADA, robot, VFD.
• Follow established Management of Change (MOC) procedures for all programming modifications.
• Document all software revisions, changes, and troubleshooting activities before returning equipment to production.
• Read and understand detailed electrical and electronic schematics.
• Draw simple schematics to record modifications to equipment as required.
• Use various company meters such as a megohmmeter, temperature calibrator, loop calibrator, etc., to troubleshoot problems in electrical systems.
• Carry out additions and alterations on all plant equipment as directed by maintenance or engineering on an ongoing basis, to improve operation and safety of plant equipment.
• Work with the maintenance department in troubleshooting equipment to determine problems through proper test procedures and operational checks.
• Perform or assist in corrective and preventative maintenance on facility and production equipment as directed through work orders.
• Safe operation of forklift.
• Must be able to be contacted 24/7 and respond to downtime or other emergency conditions.
• Source & order repair parts. Responsible for all order/receipt documentation.
• Install, relocate, or remove plant equipment as required.
• Stay current on knowledge of control products & technologies.

Non-Essential Job Functions

• Other duties as assigned by supervisor.
• Provide guidance and training to other maintenance personnel.

Education And Experience Requirements

• High school graduate or equivalent required.
• Associates Degree in Electronics, Instrumentation and Controls or other related discipline preferred.
• Minimum 5 years hands on automation, controls and industrial electrical experience. Extensive knowledge of controls, PLC, drives, & other related equipment.
• Computer literate with working knowledge of Microsoft Office.Understanding of hydraulics and pneumatics.

We are an equal opportunity employer. NPK and its affiliates do not discriminate against applicants or employees on the basis of race, color, age, religion, sex (including pregnancy and gender identity), national origin, sexual orientation, disability, military service/veteran status, genetic information, or any other protected status. NPK International, Inc. is committed to ensuring equal employment opportunity, including providing reasonable accommodations to individuals with a disability. Applications with a physical or mental disability who require a reasonable accommodation for any part of the application or hiring process may contact the Manager, HR Governance & Compliance at [e-mail]