Plant Engineering - Engineer, Automations & Controls

Kymera International; Robesonia (Berks County); On-site; USD 90,000 - 120,000; Full time

Job summary

Kymera International is seeking an Automation Engineer to design and implement advanced automation and process control systems that optimize safety, quality, yield, and equipment availability.

You will lead cross-functional teams to deploy innovative solutions across new and existing equipment, drive continuous improvement, and partner with operations to resolve pain points while applying LEAN tools and strong safety practices.

Qualifications

• Bachelor’s degree in Electrical, Industrial, Process Engineering, Mechatronics, or related field (ABET-accredited).
• Minimum 3 years of experience in a manufacturing environment.
• Proficiency in MS Office and AutoCAD.
• Willingness to work flexible hours/overtime as needed.
• Successful completion of interview, reference checks, and medical exam.

Responsibilities

• Lead full-cycle automation projects—from concept through commissioning in a fast-paced manufacturing environment.
• Design and program PLC systems (Allen-Bradley), including legacy conversions to modern platforms.
• Develop and maintain SCADA systems using Inductive Automation’s Ignition.
• Commission variable frequency drive systems.
• Create custom control algorithms including PID loops, software filters, and pump/level control logic.
• Design and program standalone HMI panels (FactoryTalk ME, Connected Components).
• Apply root cause analysis and hands-on troubleshooting to resolve hardware/software issues.
• Collaborate with operations to identify pain points and implement practical, user-friendly solutions.
• Lead Kaizen events and apply LEAN tools (5S, Standardized Work, Visual Management) to drive process improvements.
• Work with Quality and Engineering teams to design in-process testing systems that address product failures.
• Maintain documentation including SOPs, test protocols, change control records, and backups.
• Design electrical systems from low-voltage control circuits to high-power motor drives (up to 500hp).
• Read and interpret legacy schematics and analog instrumentation diagrams.

Skills

Safety mindset

Communication

Problem solving

Proactiveness

Education

ABET-accredited bachelor’s degree

Tools

AutoCAD

MS Office

Allen-Bradley PLC

Ignition SCADA

FactoryTalk ME

Job description

Summary:

This role supports the production organization by designing and implementing advanced automation and process control systems that optimize safety, quality, yield, and equipment availability. The engineer will collaborate with multidisciplinary teams to deploy innovative solutions across both new and existing equipment, driving continuous improvement and operational excellence.

Essential Duties and Responsibilities:

• Prioritize safety in all engineering activities and ensure compliance with OSHA, NFPA, IBC, UL, NEMA, and other relevant standards.
• Design and validate alarms, interlocks, and failover strategies to maximize safety and minimize downtime.
• Follow procedures related to MSDS/SDS, Confined Space, LO/TO, and Arc Flash
• Lead full-cycle automation projects—from concept through commissioning in a fast-paced manufacturing environment.
• Design and program PLC systems (Allen-Bradley), including legacy conversions to modern platforms.
• Develop and maintain SCADA systems using Inductive Automation’s Ignition.
• Commission variable frequency drive systems
• Create custom control algorithms including PID loops, software filters, and pump/level control logic.
• Design and program standalone HMI panels (FactoryTalk ME, Connected Components).
• Apply root cause analysis and hands-on troubleshooting to resolve hardware/software issues and support maintenance.
• Collaborate with operations to identify pain points and implement practical, user-friendly solutions.
• Lead Kaizen events and apply LEAN tools (5S, Standardized Work, Visual Management) to drive process improvements.
• Work with Quality and Engineering teams to design in-process testing systems that address product failures.
• Maintain documentation including SOPs, test protocols, change control records, and backups.
• Design electrical systems from low-voltage control circuits to high-power motor drives (up to 500hp).
• Read and interpret legacy schematics and analog instrumentation diagrams.

Supervisory Responsibilities:

May lead contractors, maintenance, and external integration specialists during installation, commissioning, and breakdown phases.

Competency:

• Strong safety mindset and commitment to safety culture
• Effective communicator across all organizational levels
• Self-motivated with excellent interpersonal and problem-solving skills
• Reliable and proactive in task completion
  

Qualifications:

• Bachelor’s degree (ABET-accredited) in Electrical, Industrial, Process Engineering, Mechatronics, or related field
• Minimum 3 years of experience in a manufacturing environment
• Proficiency in MS Office Suite and AutoCAD
• Willingness to work flexible hours/overtime as needed
• Successful completion of interview, reference checks, and medical exam

Physical Demands:

• Regular use of hands, arms, and full-body movement
• Frequent standing; occasional walking, sitting, climbing, and crouching
• Ability to lift to 50 lbs.
• Visual acuity including depth perception and peripheral vision