Ot Consultant

Tata Consultancy Services Limited; Kilbourne (IL); On-site; USD 110,000 - 150,000; Full time

Benefits offered by this job

Annual incentive

Medical coverage

Parental leave

Insurance options

Commuter benefits

Training reimbursement

Paid time off

Legal assistance

401K

Job summary

Tata Consultancy Services Limited is seeking an experienced MES-OT integration specialist to drive connections between PLCs, SCADA, historians, and MES within manufacturing environments.

The role focuses on handling interfaces with SAP and other enterprise systems, enabling OT data flow to MES and supporting SIT/UAT/FAT and Go-Live activities. Strong knowledge of OPC UA and ISA/MESA standards is essential.

Qualifications

• Experience with OT in manufacturing environments.
• Knowledge of OPC UA/DA, PLC integration and SCADA systems.
• Familiarity with ISA-95/ISA-88 and MESA standards.
• Understanding of Manufacturing Operations, OEE, and electronic batch records.
• Ability to troubleshoot OT connectivity across PLC, SCADA, OPC and MES.
• Experience in MES implementation lifecycle – requirements to deployment and hypercare.

Responsibilities

• Lead MES-OT integration with PLCs, SCADA, Historians and plant equipment.
• Develop interfaces between MES, SAP, UNS and other enterprise systems.
• Drive OT data enablement from shop-floor to MES.
• Configure and validate OPC UA connectivity and tag mapping.
• Collaborate with plant automation, IT and OT teams to resolve issues.
• Support SIT, UAT, FAT and Go-Live activities.
• Ensure successful deployment and commissioning of MES solutions.
• Identify opportunities for process improvement and efficiency.

Skills

OT environments

OPC UA/DA

PLC Integration

SCADA Systems

Historian Systems

Industrial Networks

ISA-95

ISA-88

MESA standards

Manufacturing Ops

OT connectivity

MES implementation

OT data enablement

OPC connectivity

Tools

OPC UA

SCADA

Historian

MES tooling

Job description

• Good understanding of OT (Operational Technology) environments in manufacturing plants.
• ands-on experience with: OPC UA / OPC DA,PLC Integration, SCADA Systems, Historian Systems, Industrial Automation Networks, UNS
• Knowledge of ISA-95, ISA-88 and MESA standards.
• Strong understanding of Manufacturing Operations: Production, Quality, Performance/OEE, Material Tracking & Genealogy, Electronic Batch Records
• Ability to troubleshoot OT connectivity issues between PLC, SCADA, OPC and MES systems.
• Experience in MES implementation lifecycle including Requirements, Design, Configuration, Testing, Deployment and Hypercare.
• Lead MES-OT integration activities with PLCs, SCADA, Historians and plant equipment.
• Support development of interfaces between MES, SAP, UNS and other enterprise system
• Drive OT data enablement from shop-floor systems up to MES.
• Configure and validate OPC UA connectivity and tag mapping.
• Work closely with plant automation, IT and OT teams to resolve integration issues.
• Support SIT, UAT, FAT and Go-Live activities
• Ensure successful deployment and commissioning of MES solutions .
• Identify opportunities for process improvement, automation and operational efficiency.
• Coordinate with factory SMEs, OT engineers, automation vendors and business users.
• Participate in requirement workshops, design reviews and project governance meetings.
• Prepare technical documentation including HLD, LLD, Interface Design and Deployment Guides.

Salary Range-$110,000-$150,000 a year

TCS Employee Benefits Summary:

Discretionary Annual Incentive.

Comprehensive Medical Coverage: Medical & Health, Dental & Vision, Disability Planning & Insurance, Pet Insurance Plans.

Family Support: Maternal & Parental Leaves.

Insurance Options: Auto & Home Insurance, Identity Theft Protection.

Convenience & Professional Growth: Commuter Benefits & Certification & Training Reimbursement.

Time Off: Vacation, Time Off, Sick Leave & Holidays.

Legal & Financial Assistance: Legal Assistance, 401K Plan, Performance Bonus, College Fund, Student Loan Refinancing.