Orbital AI Satellite Manufacturing Engineer

SPACE EXPLORATION TECHNOLOGIES CORP; Austin (TX); On-site; USD 95,000 - 125,000; Full time

Job summary

SpaceX is seeking a Manufacturing Engineer for AI Satellites (Starmind) in Bastrop, TX. You will own the end-to-end manufacture of satellite compute hardware, from assembly to test, in a mission-critical environment.

The role emphasizes development of high-rate processes, materials qualification, and supply-chain readiness for advanced on-orbit AI compute systems. Strong collaboration with cross-functional teams is essential.

Qualifications

• Experience in microelectronics device research or manufacturing.
• Internship, co-op, or early-career experience in hardware or manufacturing.
• Experience designing tooling, fixtures, or jigs for assembly or test.
• Exposure to scripting or data analysis tools (Python, MATLAB) for process data analysis or automation.
• Familiarity with PFMEA, process capability studies, SPC and GD&T.

Responsibilities

• Own the development and optimization of high-rate manufacturing for satellite hardware.
• Own the full lifecycle of equipment specification, validation, and process development— including device modeling, characterization of performance metrics, and materials failure analysis.
• Build supply chains for wafers, gases, chemicals, and equipment for solar cell manufacturing. Define incoming acceptance criteria for materials (e.g., silicon wafers, conductive pastes).
• Address material and process challenges in panel-level packaging while spearheading the development of next-generation dielectric materials to improve packaging performance and scalability.
• Specify and implement in-process metrology tools for quality control. Design wafer-level test structures to evaluate material/electronic properties. Integrate simulation tools with experimental data to guide and drive targeted improvements via material or process changes.
• Drive end-to-end material and process R&D programs, from concept through product implementation, to drive cost down, efficiency improvements, and reliability in electronic systems.
• Collaborate closely with leadership and stakeholders across all departments—including design, reliability, production, and supply chain—to integrate materials innovations into product roadmaps and ensure accountability for operations and reliability.
• Manage compliance risks related to materials and processes, ensuring safety and environmental compliance with industry standards.

Skills

Microelectronics

Hardware design

Automation

Scripting (Python/MATLAB)

Robotic systems

Manufacturing process development

PFMEA/SPC

GD&T

Manufacturing traceability

Job description

SpaceX is seeking a Manufacturing Engineer for AI Satellites (Starmind) in Bastrop, TX. You will own the end-to-end manufacture of satellite compute hardware, from assembly to test, in a mission-critical environment.

The role emphasizes development of high-rate processes, materials qualification, and supply-chain readiness for advanced on-orbit AI compute systems. Strong collaboration with cross-functional teams is essential.