OpEx and Industrial Engineer Specialist

HELLA Automotive Mexico S.A. de C.V.; Flora (IL); On-site; USD 62,000 - 65,000; Full time

Job summary

FORVIA HELLA is seeking an OpEx and Industrial Engineer Specialist to drive continuous improvement across production environments. You will apply Lean Manufacturing, Six Sigma and KPI frameworks to cut waste and raise productivity while standardizing best practices across sites.

You will lead cross-functional projects, perform capacity and flow analyses, and design efficient facility layouts. The role requires 5+ years in operations, strong analytical skills, and the ability to travel to

Qualifications

• Minimum of 5 years' experience in operations, manufacturing engineering, process improvement or a similar role.
• Lean Six Sigma Black Belt or Green Belt certification is highly desirable.
• Strong analytical and problem-solving ability.
• Excellent project management and cross-functional leadership with multi-project capability.
• Proficient in statistics software, CAD/CAM, and MS Office.
• Knowledge of manufacturing process controls and quality assurance methodologies.
• Experience in supply chain, logistics or related field is advantageous.
• Ability to travel to various sites.

Responsibilities

• Apply Lean Manufacturing, Six Sigma and KPI practices to reduce waste and improve productivity.
• Develop, implement and lead OpEx initiatives with standardization of best practices.
• Analyze existing processes and highlight areas for improvement and implement changes.
• Collaborate with cross-functional teams to drive process improvements and address root causes.
• Conduct capacity utilization studies and production flow analyses to identify efficiency gains.
• Design layouts for facilities, equipment and offices for maximum efficiency and safety.
• Conduct OpEx training and support change management.
• Develop end-to-end supply chain models reflecting cost structures and resources.
• Develop standardized process measurement tools to monitor operations.
• Manage projects to reduce costs, improve service and customer satisfaction.
• Perform audits of process control systems for compliance and efficiency.
• Ensure environmental, safety, quality and health standards are maintained.

Skills

Lean Manufacturing

Six Sigma

OpEx

Problem solving

Project management

Communication

Statistical analysis software

CAD/CAM

MS Office

Manufacturing process controls

Quality assurance methodologies

Supply chain / logistics

Tracking operational metrics

Health, safety, environmental regs

Self-starter

Travel to sites

Tools

CAD/CAM

Statistical analysis software

MS Office

Job description

OpEx and Industrial Engineer Specialist

Location

FORVIA HELLA is a listed international automotive supplier. As a company of the FORVIA Group, FORVIA HELLA stands for high-performancelighting technology and vehicle electronics and, with the Lifecycle SolutionsBusiness Group, also covers a broad service and product portfolio for the spareparts and workshop business as well as for manufacturers of special vehicles. With currently around 34,000 employees at over 125 locations, the company is active worldwide and generated adjusted sales of €8.0 billion in the fiscal year 2025.

YOUR TASKS

• Apply continuous improvement techniques and methodologies in the production environment such as Lean Manufacturing, Six Sigma, and KPI establishment to reduce waste and improve productivity.
• Develop, implement, and lead initiatives for operational excellence (OpEx) including improvement projects and standardization of best practices across the organization.
• Analyze the effectiveness of existing operational processes and systems. Highlighting areas for improvement and initiating appropriate actions to implement changes.
• Collaborate with cross-functional teams to drive and implement process improvements, ensuring that root causes are addressed and that measurable improvements in performance are achieved.
• Conduct capacity utilization studies and production flow analyses to identify areas of potential efficiency improvements.
• Design layout of facilities, equipment, and offices for maximum efficiency, safety and regulatory compliance for both existing and new production lines.
• Conduct training sessions on the principles of OpEx and lean manufacturing for both team members and management, and support the change management process.
• Utilize advanced modeling and analysis tools to develop end-to-end supply chain network models that accurately reflect cost structures and resources impacting performance.
• Develop standardized process measurement tools to monitor consistency and predictability of operations.
• Manage and execute projects to reduce costs, improve service and enhance customer satisfaction.
• Perform regular audits of the process control system to ensure adherence to compliance and efficiency guidelines.
• Ensure environmental, safety, quality, and health standards and regulations are complied with at all times.

YOUR QUALIFICATIONS

• Starting Salary Range: $62,000-$65,000.
• Minimum of 5 years' experience in operations, manufacturing engineering, process improvement or a similar role.
• Strong working knowledge of Lean Manufacturing principles, Six Sigma methodologies, and operational excellence (OpEx) is a must.
• Professional certification such as Lean Six Sigma Black Belt or Green Belt is highly desirable.
• Strong analytical skills with demonstrated problem solving ability.
• Excellent project management skills with the ability to lead cross-functional teams and manage multiple projects simultaneously.
• Excellent verbal and written communication skills with the ability to present complex information in a clear and concise manner to a variety of audiences.
• Proficient in the use of statistical analysis software, CAD/CAM, and MS Office Suite.
• Knowledge of manufacturing process controls and quality assurance methodologies.
• Experience in supply chain management, logistics or a similar field is advantageous.
• Demonstrated ability to design, develop, and implement systems for tracking operational metrics and improving processes.
• Awareness of health, safety, and environmental regulations.
• Must be a self-starter with the ability to work independently as well as part of a team.
• Ability to travel to various sites as required.

Even if you do not meet all our requirements, do not hesitate to apply to us, because the further development of our employees is very important to us and opens up a wide range of opportunities for you in our company.

FORVIA HELLA stands for the variety of all employees. Inclusion and diversity are firmly anchored in our company culture.

We are continuously looking for new team players and welcome applications from all interested parties, regardless of their ethical and social background, age, religion, gender, disability, sexual orientation or identity.